Lungiselela i-KGB110A kusukela kusampula yomkhiqizo olinganisiwe, hhayi kusukela kugama elingu-160L kuphela. Rekhoda ingxenye yejometri, isisindo esiphelele, imephu yodonga, i-resin, i-trim kanye nethagethi yokukhiqiza. Bese usebenzisa lokho okokufaka ukuze uhlole imvilophu yesikhunta, isidingo sepharason esiphelele, ukutholwa kwe-extrusion, imfuneko ye-clamp kanye nezinsiza zasefekthri.
Umshini wokubumba owu-160 litre ungenza imikhiqizo ehluke kakhulu. Umgoqo womgwaqo ongenalutho unendawo ebanzi ehlongozwayo. Ipontoni ingaba nezindawo zokudonsa ezinde kanye nezidingo zokuvala. Iphaneli yetafula ingaba banzi kodwa ingashoni kakhulu. Igama lemodeli elilodwa aliwususi lowo mehluko.
Iphuzu lokuqala eliwusizo kakhulu ngokuvamile into esivele ikhona etafuleni lomthengi. Likale, likale bese umaka izindawo ezibalulekile. Leso sampula siba isixhumanisi phakathi komklamo womkhiqizo, ukusebenzisa amathuluzi, ukumiswa komshini kanye nokuhlolwa kokwamukela.
Ifayela lesampula elinamakhasi ayisithupha okufanele lishayele iphrojekthi
Umdwebo wengxenye enobukhulu, usayizi ophelele, izimbobo, okokufaka nezindawo zokuhlanganisa.
Isamba sesisindo sengxenye, ibanga lezinto ezibonakalayo, umbala, izithasiselo kanye ne-regrind evunyelwe.
Imephu yokuqina odongeni enezindawo ezibalulekile kanye nezidingo zokuhlolwa komkhiqizo.
Sika imephu ebonisa ifleshi eliphezulu, umsila ongezansi, izinsimbi zesibambo nokunye ukulahlekelwa.
Ithagethi eyamukelwe ephumayo, iphethini yokushintsha, i-automation kanye nomsebenzi ongezansi.
Amandla efekthri, umoya, amanzi, ukufinyelela, ukuphakamisa kanye nesikhala seselula esitholakalayo.
Inothi ledatha eshicilelwe:Isihloko sekhasi lamanje le-Kinggle kanye nombhalo wohlelo lokusebenza kubeka i-KGB110A ekilasini le-160L. Ikhasi elifanayo njengamanje libonisa u-120 L kuthebula lesifinyezo kanye nomthamo omkhulu. Lesi sihloko silandela ukuma komkhiqizo ongu-160L okushicilelwe, kodwa umthamo oqondile o-odwe kufanele uqinisekiswe kwikhotheshini nesivumelwano sobuchwepheshe.
Qala ngesampula yomkhiqizo, hhayi ilebula yekhathalogi
Isampula ikutshela lapho isinqumo somshini singahluleka khona. Ubukhulu bayo bangaphandle buthinta isikhunta. Isisindo sayo nokunquma kuthinta i-accumulator. Indawo yayo ebanzi ithinta indawo ehlongozwayo. Amakhona ajulile nezibambo zithinta ukusabalalisa odongeni. Ukuziphatha kokupholisa kuthinta isikhathi somjikelezo nokususwa.
Ivolumu isewusizo. Isiza ukubeka iphrojekthi ebangeni elijwayelekile lomshini. Nokho imikhiqizo emibili enevolumu efanayo evalekile ingase idinge amakhanda ahlukene, ama-clamp noma izimbobo zesikhunta. I-float enkulu ingaqukatha umoya omningi ngenkathi isebenzisa inhlaka encane kunephaneli yobuchwepheshe eminyene enezimbambo zasendaweni nezindawo zokukhweza eziwugqinsi.
Unganciki engxenyeni eqediwe yesimbangi njengokuphela komthombo. Uma kungenzeka, engeza ifayela lomklamo wokuqala kanye nemfuneko yokusebenza ehlosiwe. Isampula elikopishiwe lingahlanganisa ukujiya kodonga olunxephezela isikhunta esidala noma inqubo. Ukuphinda lolo donga ngaphandle kokuqonda umsebenzi walo kungangeza isisindo ngaphandle kokuthuthukisa ukusebenza.
I-Kinggle ibhaliweinqubo yokuthengisaiqala ngezithombe zomkhiqizo, imidwebo, isisindo, ubukhulu kanye nezinto ezibonakalayo. Iphinde icele ukushuba, okukhiphayo kanye nezidingo zokumelana namakhemikhali. Lelo oda liyasebenza ngoba isincomo somshini silandela ubufakazi bomkhiqizo.
Ifayela eliyisampula kufanele libe nenombolo eyodwa yokubuyekeza. Uma intamo, isibambo, ifaka noma ubude bubonke bushintsha, buyekeza ifayela ngaphambi kokuba umshini kanye nesikhunta siqandiswe. Lokhu kugwema iphrojekthi lapho ikhotheshini ilingana nesampula yokuqala kodwa umdwebo wokukhiqiza ungasalingani neseli ecashuniwe.
Yakha isampula yedosi engasinda ekubuyekezweni kobunjiniyela
Qala ngezilinganiso eziyisisekelo. Qopha ubude, ububanzi nobude. Engeza amadayamitha wokuvula, ukuphela kwentamo, usayizi we-flange, imvume yesibambo kanye nendawo yanoma iyiphi into efakiwe. Maka umugqa wokuhlukanisa kanye nezindawo zokuncinza ezibonakalayo uma isampula lizembula.
Kala umkhiqizo ophelele esikalini esilinganisiwe. Bese uhlukanisa noma yiziphi izingxenye ezikhiphekayo ezingabunjiwe. Ikepisi, ipulaki, ukufakwa kwensimbi noma ukugcwaliswa kwegwebu akufanele kubalwe njengepulasitiki ebunjiwe. Rekhoda indlela yokuhlonza impahla esikhundleni sokuthatha i-polymer ngokubukeka.
Ukujiya kodonga kudinga imephu yendawo. Faka izinombolo kumdwebo noma esithombeni. Kufaka phakathi amakhona, ukushintsha kwehlombe, izibambo, abathintwayo abayisisekelo, izindawo zokukhweza namaphaneli abanzi. Ukujiya okumaphakathi okukodwa kufihla indawo ezacile engalawula ukusebenza.
Okulandelayo, bhala izivivinyo zomkhiqizo. I-float, isithiyo sethrafikhi, iphaneli yefenisha nesiqukathi semboni akunazo izindlela zokudlula ezifanayo. Sebenzisa umdwebo wangempela womthengi, imfuneko yokulawula noma ukuhlolwa kwangaphakathi. Ungaboleki ubude beconsi, umthwalo noma ukuhlolwa kokuvuza emkhiqizweni ongahlobene.
| Ubufakazi besampula | Indlela yokuyiqopha | Isinqumo somshini sithintekile |
|---|---|---|
| I-geometry ephelele | Umdwebo wobukhulu noma ifayela le-3D elihloliwe | Imvilophu yesikhunta, i-centerline, isikhundla sekhanda kanye nendlela yokususa |
| Isisindo esibunjiwe seNet | Isisindo ngaphandle kwezingxenye eziqoqwe ngokwehlukana | Indawo yokuqala ye-gross parison mass |
| Ukusabalalisa odongeni | Izindawo ezinezinombolo ngendlela yokulinganisa ekhethiwe | Iphrofayela ye-Parison, ukusatshalaliswa kwesibhamu kanye nemibandela yesilingo |
| Isistimu ye-resin | Ibanga, umphakeli, umbala, izithasiselo kanye nomthetho we-regrind | Ukufaneleka kwesikulufu, izinga lokuncibilika kanye newindi lokucubungula |
| Nquma futhi ukhanyise | Kulindeleke phezulu, phansi, isibambo kanye nezinsalela eziseceleni | Ukufunwa kwe-accumulator nokulayisha kabusha |
| Ukuhlolwa okusebenzayo | Indlela eqanjwe igama, isimo, usayizi wesampula kanye nomkhawulo wokudlula | Idizayini yesikhunta, ukupholisa, okuqondiwe kodonga kanye nobubanzi be-FAT |
| Okukhiphayo okwamukelwe | Izingxenye ezinhle ngehora noma ukushintsha ngemuva kokuhlolwa | Izinga lokutakula, ukupholisa, ukuzenzela kanye namandla omfula |
Isampula liwubufakazi, hhayi incazelo ephelele. Kungenzeka inamakhemikhali amadala, asontekile noma amunca. Yisebenzise ukuze ubuze imibuzo engcono, bese ubeka umdwebo ogunyaziwe nezinga lokuhlola ngaphezu kwesampula ebonakalayo ohlwini lwemibhalo.
Funda ukucaciswa kwe-KGB110A njengesethi yokuhlola
IIkhasi lomkhiqizo we-KGB110Aishicilela usayizi womshini ongu-6.6 x 4.2 x 5.2 m nesisindo somshini esingu-22 t. Ingxenye yayo yokubopha inohlu lwama-760 kN, ipuleti elingu-1100 x 1400 mm kanye nesikhunta esiphezulu esingu-1000 x 1400 mm. Ikhasi liphinde linikeze ububanzi besikhunta obungu-610 kuya ku-750 mm.
Ngokuvula nokunyakaza, ikhasi libonisa u-600 kuya ku-1600 mm kanye ne-stroke ehambayo engu-600 mm. Lezi zinombolo zidinga ukuhlanganiswa kwesikhunta eduze kwazo. Umbuzo owusizo ukuthi ingabe ingxenye ephelele epholile ingakwazi yini ukukhulula futhi ishiye isikhunta nerobhothi elihlosiwe, okufakiwe kanye nokunquma kusanamathiselwe.
Isigaba se-extrusion sibonisa isikulufu esingu-110 mm, isilinganiso esingu-25 L/D, 75 kW extruder motor kanye nezindawo zokushisisa ezine. Umthamo wokuncibilika we-HDPE oshicilelwe ngu-160 kuya ku-200 kg/h. Lobo bubanzi bungokwegama lekhasi le-HDPE. Akufakazeli isilinganiso esifanayo senye into noma ukwakhiwa.
Ingxenye yekhanda ishicilela umthamo we-accumulator engu-12(20) L kanye nesisindo se-PE accumulator engu-9(15) kg. Iphinda ifake ku-450(600) mm ububanzi be-die-pin ububanzi. Amanani abakaki angabonisa izinketho zokumisa, kodwa ikhasi aliwuchazi umthetho. Isiphakamiso kumele sisho inhloko ekhethiwe, i-die tooling kanye nesisekelo se-resin.
Ikhasi lichaza imodeli ejwayelekile ngesilawuli sogqinsi se-MOOG 100, ingalo yerobhothi kanye nesistimu yokuvuthela phansi. Lezi izitatimende ezishicilelwe yinkampani yokuqala. Ikhotheshini kusafanele iqambe into ngayinye enikeziwe, isixhumi esibonakalayo kanye nanoma yiluphi ushintsho oluqondene nephrojekthi ethile.
Ukufundwa kwefekthri:ungakopishi ithebula ku-oda lokuthenga ngaphandle kwemibuzo yalo. Beka isilinganiso sesampula, umdwebo wesikhunta noma ukubala kwensiza eduze kwayo yonke imininingwane ehloselwe ukukwanelisa.
Humusha umumo womkhiqizo ube ukulingana kwesikhunta nendawo yokususa
Umdwebo womkhiqizo uba isikhunta kuphela ngemva kokwengeza isu lokushwabana, insimbi yesikhala, ukupholisa, ukuncinza, ama-vents, ithuluzi lentamo kanye nokukhwezwa. Umhlangano owumphumela ungaba mkhulu kakhulu kunomkhiqizo. Ingxenye ebukeka inethezekile ngaphakathi komkhawulo ongu-1000 x 1400 mm ingase iqine uma ukuxhumeka namadivayisi anyakazayo seyengeziwe.
Hlola ububanzi, ubude nobukhulu obufakiwe ngokuhlukana. Sebenzisa ukuhlanganiswa okuphelele, okuhlanganisa amapuleti asekelayo nama-adaptha. Qinisekisa iphethini yokukhweza ngokumelene nereferensi yepuleti engu-1100 x 1400 mm. Bonisa amanzi, ihydraulic, pneumatic kanye nokuxhunywa kukagesi ezindaweni ezifakiwe.
Indawo yokuvula inkinga yokunyakaza. Iphaneli yetafula ingase idinge ukusula izimbambo ezijulile. Isithiyo singashiya umgodi nge-engeli. I-pontoon ingahlala iguquguquka ngenkathi ishisa futhi ingase idinge ukusekelwa ngesikhathi sokuphuma. Ukubamba kwerobhothi kanye nengxenye yokuzungezisa kudinga eyakhe imvilophu eshanele.
Hlela umzila wokushintsha isikhunta ngesikhathi esifanayo. Ikhasi le-KGB110A linikeza isisindo somshini ongu-22 t kodwa alishicileli isisindo sesikhunta esivumelekile. Buza i-Kinggle ngomkhawulo wokugcina wesisindo sesikhunta, amaphuzu okuphakamisa kanye nomdwebo wohlelo olujwayelekile. Bese uqinisekisa i-crane yesitshalo, ubude be-hook nendlela yokusondela.
Ukupholisa isikhunta kungalawula wonke umjikelezo. Izindawo ezinkulu zidinga amasekhethi alinganiselayo, kuyilapho izici eziwugqinsi zingadinga ukupholisa okugxilile. Iextrusion blow molding isikhunta guideihlanganisa i-pinch-off, i-venting kanye nokuhlelwa kwesekethe ngokuningiliziwe.
Bala inani eliphelele lesonto ngaphambi kokukhetha ikhanda
I-accumulator kufanele ilethe yonke into eshiya idayizi ngesikhathi somcimbi owodwa wokubumba. Isisindo somkhiqizo oqediwe siyingxenye eyodwa kuphela. Ikhanda liphinde liphakele ukukhanya, imisila, izinsimbi zesibambo kanye nanoma iyiphi into ekhishwa inqubo yokunquma.
I-gross parison mass = umkhiqizo owenziwe inetha + i-flash kanye ne-trim + imvume yenqubo ebhaliwe
Sebenzisa amanani akaliwe noma atholwe yisikhunta. Alikho iphesenti le-universal scrap yokuntanta, imigoqo, ifenisha nezingxenye zobuchwepheshe.
I-Kinggle ishicilela u-9(15) kg njengomugqa we-PE accumulator-weight we-KGB110A. Kuphathe njengenhloko nesethenjwa, hhayi umthamo womkhiqizo oqediwe. Ibanga le-PE, izinga lokushisa elincibilikayo, okuqukethwe okugaywe kabusha nokulungiselelwa kokufa kungashintsha ukuziphatha okusebenzisekayo. Enye i-resin idinga ukubuyekezwa kwayo.
Ubude be-Parison bubalulekile ngobuningi. Isonto elide lingacwila noma linwebeke ngaphambi kokuba isikhunta sivale. Ukufa okubanzi kungase kunciphise ukudonsa okudingekayo eduze komkhiqizo kodwa kungashintsha izidingo zekhanda nezamathuluzi. Rekhoda usayizi wokufa, igebe elihleliwe, isikhathi sokukhipha kanye nendawo yasejele ngesikhathi sokuqulwa kwecala.
Isidingo esiphelele siphinde sithinte ukugaywa kabusha. I-flash enamandla ingase ilingane ne-accumulator ngenkathi idala ukusakaza okukhulu kwe-scrap. I-granulator, uhlelo lokudlulisa kanye nokuhlanganisa kufanele luqhubeke. Uma i-regrind ibuyela emkhiqizweni, amaphesenti awo kanye nezilawuli zokungcoliswa ziyingxenye yokwakhiwa okugunyaziwe.
Shiya ibanga lokulawula ukuze kulungiswe iphrofayela. Ikhanda eligijima emaphethelweni alo angokoqobo lingase libe nendawo encane yamakhona aminyene noma isonto elide. Isivivinyo kufanele sibonise isisindo esizinzile, umcamelo owamukelekayo kanye nokubekwa kwejele okuphindaphindwayo phezu kwewindi lesampula elichaziwe.
Guqula imephu yodonga ibe iphrofayela yesonto elilawulwayo
Imephu yodonga ithi lapho umkhiqizo udinga impahla. Iphrofayili yesonto ithi lapho igebe lokufa kufanele lishintshe njengoba isonto lishiya ikhanda. Ukuxhuma lawo marekhodi amabili kubaluleke kakhulu kunokukopisha iphrofayili engxenyeni ehlukile.
Inombolo yezindawo zodonga emdwebeni oyisampula. Ngemva kwesilingo ngasinye, sika noma ulinganise izindawo ezifanayo ngokulandelana okufanayo. Rekhoda ingxenye yesisindo kanye nokubuyekezwa kwephrofayela neqembu ngalinye. Uma izilungiselelo ezimbalwa zishintsha ngesikhathi esisodwa, ithimba lilahlekelwa isizathu somphumela.
Ikhasi le-KGB110A liqamba isilawuli sogqinsi se-MOOG 100. AImanuwali ye-Moog DigiPack III ephethwe ngu-Kinggleichaza indlela yesilawuli egcina amafayela omkhiqizo futhi ihlobanise ukujiya kodonga oluhleliwe nendawo yomshini. Iwubufakazi benqubo obusebenzisekayo, kodwa ayikuhloniphi ukusebenzelana ngqo nesilawuli esinikezwa kuyo yonke i-KGB110A.
Iphrofayela ayikwazi ukulungisa wonke amaphutha. I-geometry ye-die ne-mandrel, i-head centering, izinga lokushisa elincibilikayo, i-parison ikhukhumezekile kanye nesikhathi sesikhunta kusabalulekile. Uma i-parison ingena ngaphakathi kwesikhunta, ukwengeza izinto kungase kufihle uphawu ngenkathi kukhulisa isisindo.
Uma ingxenye isidlulile, gcina iresiphi ephelele. Bandakanya okubalulekile, umbala, amazinga okushisa, ukulungiselelwa kokudubula, ifayela lephrofayela, ukufutha, ukupholisa nokubuyekezwa kwesikhunta. Iumhlahlandlela wokuhlela wesontoinikeza ukulandelana kokushuna okugcwele.
Qondanisa ukutakula kwe-extrusion nokupholisa nokukhipha okwamukelekayo
Ithebula lomphakathi libala i-160 kuya ku-200 kg/h njengobubanzi bekhono lokuncibilika le-KGB110A HDPE. Umbuzo wokukhiqiza owokuthi ingabe isikulufu esikhethiwe singakwazi yini ukugcwalisa kabusha i-accumulator ngaphambi kokudubula okulandelayo kuyilapho sigcina ikhwalithi yokuncibilika ezinzile. Izinga eliphezulu lezincwajana alikwazi ukuphendula lokho ngokwalo.
Bala inani eliphelele lesidingo ngehora egcekeni eliphelele. Sebenzisa imicimbi yokubumba ehleliwe ngehora nezitolo ezisebenzayo. Bese uqhathanisa umphumela nezinga lokuncibilika elihloliwe le-resin yangempela, umbala kanye nesimo se-regrind.
Isamba sempahla edingekayo, kg/h = isamba esikhulu sesonto x imicimbi yokubumba ngehora x amapharashi asebenzayo ngomcimbi ngamunye
Ikhasi le-KGB110A libala ama-pcs angu-320/h, kodwa lilebula ukuthi umjikelezo owomile. Umjikelezo owomile iyireferensi yokunyakaza komshini. Okukhishwayo komkhiqizo kuhlanganisa ukubuyiswa kwe-accumulator, ukwakheka kwepharashi, ukufutha, ukupholisa, i-ehaust, ukuvulwa, ukukhipha, ukusika kanye nokulahlekelwa kwekhwalithi.
Izingxenye ezinkulu zivame ukuchitha isikhathi esiningi sokupholisa umjikelezo. Leso sikhathi singavumela i-extruder ukuthi igcwalise kabusha ikhanda. Uma ukupholisa isikhunta okungcono kufinyeza umjikelezo, izinga lokuncibilika elidingekayo liyakhuphuka. Ngakho-ke ukuthuthukiswa komjikelezo kufanele kuhlole ukutholakala kwekhwalithi kanye nekhwalithi yodonga, hhayi kuphela izinga lokushisa lesikhunta.
Bika izingxenye ezamukelwe ngehora ngemva kokuhlolwa okuvunyelwene ngakho. Gcina umjikelezo owomile, imijikelezo eyisamba, ukwenqaba kanye nokuma kumakholomu ahlukene. Iumhlahlandlela wokwenza kahle isikhathi somjikelezoikhombisa indlela yokwakhiwa kwesabelomali sesikhathi sesiteji nesigaba.
Hlola u-760 kN ngokumelene nendawo ehlongozwayo kanye nengcindezi yenqubo
I-Kinggle ishicilela amandla okubamba ama-760 kN we-KGB110A. Leyo nombolo iba usizo kuphela eduze kwendawo ehlongozwayo yendawo kanye nengcindezi yangaphakathi okuvunyelwene ngayo. Indawo ehlongozwayo i-cavity silhouette endizeni ehlukanayo. Akuyona ivolumu yesiqukathi noma indawo engaphezulu.
Isithiyo esibanzi noma itafula letafula lingadala umthwalo ohlukanisayo obalulekile ngisho nalapho lingashoni. Ukuntanta okujulile kodwa okuwumngcingo kungase kuziphathe ngendlela ehlukile. Izakhiwo ezinezimbotshana eziningi noma ezinezingxenye eziningi zandisa indawo ephelele eqageliwe ebonwa i-clamp.
Ikhasi lomkhiqizo lifaka ku-0.8 MPa ingcindezi yokushaywa. Sebenzisa iwindi lokukhiqiza langempela ekubaleni. Ukukhipha isikhunta, izinga lokushisa elincibilikayo, imininingwane yendawo kanye nokuqina kodonga kungashintsha ingcindezi edingekayo. Ukuhlolwa kwasefekthri kufanele kuqophe ukucindezela kwesethi kanye nomfutho otholakalayo wokungena komshini.
Isimo se-flash siwubufakazi obuwusizo. I-flash ekhulayo ingakhomba amandla amakhulu ahlukanisayo, izindawo zokuncinza ezigugile, izinkinga zokuqondanisa noma izinto ezidingekayo. Ungayilungisi yonke inkinga yeflashi ngokwandisa amandla okubamba. Hlola isikhunta futhi usebenze ndawonye.
Umphakeli womshini kanye nomphakeli wesikhunta kufanele bagunyaze isibalo esisodwa. Beka indawo ehlongozwayo, ingcindezi yenqubo, imfuneko ye-clamp kanye nento ecatshangwayo efayeleni lobuchwepheshe. Lokhu kuvimbela ukugunyazwa okubili okuhlukene okuncike ekucabangeni okuhlukile.
Hlola isibalo futhi uma ukwakheka kwesikhala sishintsha. Ukwengeza ingxenye yesibili, ukuhambisa umugqa wokuhlukanisa noma ukukhulisa iphaneli kungashintsha indawo ebonisiwe. Okufakiwe kanye nezenzo eziseceleni kungase futhi kuguqule indlela isikhunta esisabela ngayo. Umdwebo wokugcina wesikhunta, esikhundleni somdwebo womkhiqizo wokuqala, kufanele uvale leli sheke.
Chaza izendlalelo zentokozo esikhundleni sokuncika kumshwana wesici
Ikhasi le-KGB110A lithi inkundla ingahlinzeka ngemikhiqizo yongqimba olulodwa futhi ingakha nezakhiwo ezinezendlalelo ezimbili noma ezendlalelo eziningi. Ithebula elifanayo lokucaciswa komphakathi libala isikulufu esisodwa esingu-110 mm kanye ne-75 kW extruder motor. Ngakho-ke iphrojekthi enezendlalelo eziningi idinga umdwebo wokumisa ngale kwethebula elivamile.
Qala ngesizathu somkhiqizo sesinye isendlalelo. Kungaba ukubekwa kombala, okubalulekile okugaywe kabusha noma umgoqo osebenzayo. Yisho okokusebenza kusendlalelo ngasinye kanye nesilinganiso esiqondiwe. Hlola ukuhambisana, amazinga okushisa okucubungula kanye nokwehluka okuvunyelwe.
Bese ucela umdwebo we-melt-path. Kufanele ikhombe yonke i-extruder, i-adaptha, ishaneli yekhanda nendawo yokulawula. Isiphakamiso kufanele futhi sibonise osayizi bezimoto, imithwalo yokushisisa, ukuphatha impahla kanye nesamba esibuyekeziwe sensiza. Ilebula evamile "yezendlalelo eziningi" ayichazi lesi sisetshenziswa.
Umsebenzi wokushintsha ukhula ngendlela ngayinye yezinto ezibonakalayo. Ivolumu yokuhlanza, ukufinyelela kokuhlanza, ukulandelana kombala nokuhlukaniswa kwe-scrap kuthinta isikhathi sokusebenza. Uma umkhiqizo ungadingi izendlalelo eziningi, isistimu eyengeziwe ingase yengeze umsebenzi ngaphandle kokudala inani lomthengi.
Isiqondiso sesendlalelo esisodwa
Sebenzisa ukusakaza kwe-resin okukodwa okuchaziwe lapho ukusebenza komkhiqizo, umbala nohlelo lokugaywa kabusha lungahlangatshezwana nesakhiwo esisodwa sodonga.
Isiqondiso sezendlalelo eziningi
Cela ukulungiselelwa kwe-co-extrusion eqondene nephrojekthi lapho isendlalelo ngasinye sinomsebenzi obhaliwe kanye nobubanzi bokwamukela.
I-Kinggle'smulti-layer co-extrusion guideichaza izindima zezingqimba kanye nemibuzo eku-RFQ.
Hlela iseli eliphelele eduze komshini we-22 t
Ubukhulu bomshini oshicilelwe buyi-6.6 x 4.2 x 5.2 m. Isisindo somshini singama-22 t. Lawa magugu aqala isakhiwo sesitshalo. Azibandakanyi imvume yesevisi, izitebhisi, ukuphatha isikhunta, okokusebenza kwe-resin, i-compressor, isistimu yokupholisa, ukukhipha noma ukuqedela phansi komfula.
Hlola indlela eqondile kuqala. Isakhiwo sidinga ukuphakama okwanele komshini, ukufinyelela kweplatifomu nokuphakamisa okuhleliwe. Maka umzila wekhanda lokufa kanye nezingxenye ze-extruder uma ukulungiswa kudinga ukususwa phezulu. Qinisekisa umthamo we-crane kanye nokufinyelela kwehuku kusukela kumdwebo wokugcina.
Ikhasi le-KGB110A lishicilela i-0.3 MPa kanye ne-120 L/min yamanzi okupholisa. Ishidi lephrojekthi futhi lidinga izinga lokushisa lokungena, umkhawulo wokubuyisela, ikhwalithi yamanzi, ukuhlunga kanye nobubanzi besifunda. Inombolo yokugeleza ngaphandle kwezinga lokushisa ayikwazi usayizi wesistimu yokupholisa.
Ngomoya ocindezelweyo, ikhasi libala i-MPa engu-0.8 kanye no-1.8 m³/min. Qinisekisa inani eliphakeme kanye nesidingo esimaphakathi, izinga lomamukeli, indawo yamazolo, ukuhlunga kanye nosayizi wokuxhuma. Izehlakalo ezivunguzayo ezinkulu zingadonsela phansi ukucindezela lapho unhlokweni ungaphansi kosayizi.
Ikhasi lilebula ama-52 kuya ku-60 kW njengesilinganiso sokusetshenziswa kwamandla. Ngenxa yokuthi i-kW ingamandla, phatha lokhu njengesithenjwa samandla okusebenza esishicilelwe. Ungayiguquleli ibe yi-kWh ingxenye ngayinye.I-I-EUROMAP 46.2ibophezela isilinganiso samandla ahlobene nomkhiqizo emshinini othile, isikhunta nomkhiqizo ngaphansi kwezimo ezizinzile.
Iumhlahlandlela wokusetshenziswa kwemboniihlanganisa imingcele kagesi, umoya, amanzi, imisebenzi yomphakathi kanye nokufinyelela. Sebenzisa umdwebo wokugcina ojwayelekile wohlelo kunemvilophu yomphakathi ukuze uthole imvume yokufaka.
Qinisekisa ukucushwa ngesilingo somkhiqizo olandelekayo
Isilingo sasefekthri kufanele sidale kabusha umsebenzi womkhiqizo ochazwe kufayela lesampula. Isikhunta esivunyiwe, i-resin kanye nezinketho ezinkulu kufanele zibe khona. Uma kusetshenziswa okubambele, rekhoda umehluko bese ukhawulela iziphetho ngendlela efanele.
Hlela ukulandelana kwesampula ngaphambi kokuqalisa. Izingxenye zezinombolo ngokulandelana kokubumba. Chaza ukuthi ukukhiqizwa okuzinzile kuqala nini nokuthi iwindi lokulinganisa lihlala isikhathi esingakanani. I-EUROMAP 46.2 idinga izimo zomshini ezizinzile zendlela yawo yamandla ahlobene nomkhiqizo futhi ibhala ikhwalithi yomkhiqizo njengengxenye yokuqukethwe kokuhlola.
- Khomba ukucushwa.Rekhoda inombolo ye-serial yomshini, inketho yekhanda, ithuluzi lokufa, ukubuyekezwa kwesikhunta, isilawuli kanye ne-automation efakiwe.
- Qinisekisa ukwakheka.Rekhoda ibanga le-resin, umphakeli, umbala, izithasiselo futhi ugaye kabusha okuqukethwe okuvela kokubalulekile kwesilingo.
- Thwebula iresiphi.Londoloza amazinga okushisa, izilungiselelo zokudubula, iphrofayela yodonga, izilungiselelo zokushaywa, izimo zokupholisa kanye nesikhathi esizenzakalelayo.
- Vala ibhalansi enkulu.Kala umkhiqizo, konke ukusika kanye neshothi ephelele. Qhathanisa nenhloko ecashuniwe.
- Linganisa imephu yodonga.Sebenzisa izindawo ezinezinombolo nendlela okuvunyelwene ngayo. Gcina ukufundwa kuxhumene nenombolo yesampula ngayinye.
- Yenza ukuhlola okusebenzayo.Sebenzisa kuphela izivivinyo eziqondene nomkhiqizo kanye nemikhawulo ebhalwe esimisweni esigunyaziwe.
- Bala okukhiphayo ngokwethembeka.Hlukanisa umjikelezo owomile, imijikelezo eyisamba, izingxenye ezamukelekayo, ukwaliwa kanye nokuma ngesikhathi okuvunyelwene ngaso.
- Rekhoda izinsiza.Kala amandla, umoya namanzi emingceleni echaziwe ngenkathi umkhiqizo owamukelwe wenziwe.
- Vala izinto ezivuliwe.Nikeza ukuchezuka ngakunye umnikazi, isinyathelo sokulungisa, isidingo sobufakazi kanye nosuku lomnqamulajuqu.
Ungakhethi ingxenye engcono kakhulu yombiko. Gcina ukulandelana okubonisa ukuhluka. Uma iresiphi ishintsha, qala iqembu lesampula elisha. Lokhu kwehlukanisa ukuthuthukiswa kwenqubo ebufakazini bokwamukela.
Vumelana ngamathuluzi okulinganisa ngaphambi kokuhlolwa. Rekhoda ukulungiswa kwesikali, indlela yogqinsi kanye nesimo sokulinganiswa lapho kuthinta umphumela. Sebenzisa amathuluzi afanayo ngokulandelana kwesampula. Uma umthengi nomphakeli bekala ngezindlela ezihlukene, qhathanisa lezo zindlela ngaphambi kokunquma ukuthi izingxenye azivumelani.
Umphumela ohlulekile udinga umongo. Gcina izilungiselelo ezihlobene, umlando we-alamu, inombolo yesampula kanye nerekhodi lokuhlola. Ingxenye elungisiwe ingafakazela ukulungisa, kodwa akufanele isule ukuchezuka kwangaphambili. Lo mlando usiza iqembu ukuthi linqume ukuthi ukulungisa kuzinzile noma okwesikhashana.
Gcina idatha eluhlaza, izithombe, ukuthunyelwa kweresiphi kanye nezifinyezo ezisayiniwe ndawonye. IUmhlahlandlela wokuhlola ukwamukelwa kwefekthriinikeza iphrothokholi ebanzi yokuhlolwa komshini, umkhiqizo kanye nemibhalo.
Sebenzisa amasango amane ukuze unqume ukuthi i-KGB110A iyalingana yini
I-KGB110A isohlwini olufingqiwe lapho kuvalwa amasango amane obufakazi. Okokuqala, isikhunta sifanelana ne-platen, imvilophu, ububanzi bokujiya kanye nokunyakaza. Okwesibili, ikhanda elikhethiwe lingaletha i-gross parison enobubanzi bokulawula obuwusizo. Okwesithathu, ukutholwa kwe-extrusion kusekela umjikelezo oqondiwe ngezinto zangempela. Okwesine, imboni ingahlinzeka ngezinsiza ezidingekayo kanye nokusingatha.
Ilebula engu-160L ayikwazi ukumiselela noma yiliphi isango. Ingxenye ende ingase yehluleke ukuhlola isikhunta. Ingxenye enzima ingase ihluleke ukuhlola isibhamu. Umjikelezo omfushane ungase uhluleke ukuhlola ukutholwa. Imboni enobude obulinganiselwe ingase yehluleke ukuhlola ukufakwa.
Yehlisa ngebanga lomshini lapho umkhiqizo nesikhunta kukuncane kakhulu futhi iplathifomu enkulu ingengezi umthamo owusizo. Hambisa phezulu noma ucele okunye ukucushwa lapho i-gross shot, isikhala sesikhunta noma isidingo sokubopha sidlula ububanzi obuqinisekisiwe. IUmhlahlandlela we-KGB100B 120Linikeza ukuhlola kobunjiniyela bebanga eliphansi eliseduze.
Qedela ukukhetha nge-matrix yemfuneko esayiniwe. Ulayini ngamunye kufanele usho okokufaka komthengi, ukumiswa okuhlongozwayo kanye nobufakazi obuzofakazela ukuthobela umthetho. Izinto ezingaziwa kufanele zihlale zivuliwe esikhundleni sokuthathelwa indawo yincwajana.
Imodeli yomshini-ke ingumphumela wefayela lomkhiqizo. Lowo myalelo unikeza umklami wesikhunta, umakhi womshini kanye nomthengi isethi eyodwa yamaqiniso azosebenza kuyo.
Imibuzo ejwayelekile ukubuzwa
Imiphi imikhiqizo ohloselwe yona umshini wokubumba i-KGB110A 160L?
Ikhasi lomkhiqizo we-Kinggle libala imiphongolo, ifenisha, izinto ezintantayo, amaphontoni, amathoyizi, izingxenye zezimoto nezithiyo zomgwaqo. Lena imindeni yezicelo. Umkhiqizo othile usadinga amasheke okulingana kwesikhunta, isisindo sepharason esiphelele, isidingo se-clamp, impahla, ukupholisa kanye nokususwa.
Kungani kufanele ngithumele isampula ebonakalayo kanye nomdwebo?
Umdwebo uchaza i-geometry egunyaziwe, kuyilapho isampula lisiza ithimba lonjiniyela lihlole isisindo, umugqa wokuhlukanisa, ukunquma, ukusatshalaliswa kodonga nokubamba. Sebenzisa kokubili uma kungenzeka. Umdwebo nokuhlolwa okubhaliwe kufanele kulawule uma isampula ihluka kumklamo wamanje.
Ingabe i-320 pcs/h iwumkhiqizo wokukhiqiza we-KGB110A?
Cha. Ikhasi le-KGB110A lilebula ama-pcs angu-320/h njengomjikelezo owomile. Okukhiphayo okwamukelwe kufanele kufake phakathi ukukhishwa kwe-extrusion, ukwakheka kwepharashi, ukufutha, ukupholisa, ukukhipha, ukuphungula, ukwaliwa kanye nezitobhi ezibaliwe ngesikhunta sokukhiqiza kanye nenhlaka.
Ingabe ingxenye ye-PE eqediwe engu-15 kg ingasebenza ku-KGB110A?
Ithebula lomphakathi libonisa u-9(15) kg njengereferensi ye-PE accumulator-weight, hhayi umthamo oqediwe womkhiqizo. I-gross parison mass ihlanganisa umkhiqizo kanye nawo wonke ama-flash noma ukusika. Qinisekisa ikhanda elikhethiwe, isisekelo se-resin kanye nemajini yokusebenza, bese ufakazela umphumela esivivinyweni somkhiqizo.
Ingabe i-KGB110A ejwayelekile yenza imikhiqizo yezendlalelo eziningi?
Incazelo yomkhiqizo ikhuluma ngezixazululo zesendlalelo esisodwa nezendlalelo eziningi, kuyilapho ithebula lomphakathi libala isikulufu esisodwa kanye ne-extruder motor. Iphrojekthi enezendlalelo eziningi idinga umdwebo ohlukile wendlela encibilikayo, uhlu lwe-extruder, ukumiswa kwekhanda, ububanzi besilinganiso songqimba kanye neshidi lokusetshenziswa elibuyekeziwe.
Yini okufanele ifakwe embuzweni we-KGB110A?
Thumela umdwebo womkhiqizo, isampula yezithombe, ubukhulu, isisindo sengqikithi, imephu yodonga, i-resin, isilinganiso sokunquma, ukuhlolwa kwekhwalithi, okuphokophelwe okuphumayo okwamukelwe, idatha yesikhunta nezinsiza zasembonini. I-Kinggle ingaqinisekisa-ke ikhanda, isikhala sesikhunta, ilungiselelo le-extrusion kanye nohlelo lokwamukela.
Thumela ubufakazi bomkhiqizo, hhayi ivolumu kuphela
Yabelana ngefayela lesampula, ulwazi lwesikhunta, okuqondiwe kokuphumayo kanye nezimo zezitshalo ne-Kinggle. Ithimba lephrojekthi lingasebenzisa lawo maqiniso ukuze liqinisekise ukucushwa kwe-KGB110A futhi lichaze isilingo esisekelwe emkhiqizweni.
Cela isibuyekezo sokucushwa kwe-KGB110AImithombo nesisekelo sokubuyekeza
- I-Kinggle, i-160L Qoqa Umshini Wokubumba I-Blow, imodeli ye-KGB110A. Ukuma komkhiqizo, ukucaciswa nezinhlelo zokusebenza ezishiwo, ezihlolwe ngomhla ka-Septhemba 15, 2026.
- Kinggle Sales Process. Isicelo solwazi lomkhiqizo kanye nokugeleza komsebenzi wokuhlola oshiwo, kuhlolwe ngoSepthemba 15, 2026.
- Incwadi yeziqondiso ye-Moog DigiPack III ephethwe ngu-Kinggle. Amafayela omkhiqizo agciniwe kanye nokulawulwa kokuqina kodonga okuhleliwe kwe-accumulator noma imishini eqhubekayo.
- I-EUROMAP 46.2, Imishini Yokubumba I-Extrusion Blow, Ukunqunywa Kokusetshenziswa Kwamandla Okuhlobene Nomkhiqizo. Inguqulo 1.0, Januwari 2014.
Inothi lokuhlela:I-Kinggle ngumkhiqizi nomshicileli walo mhlahlandlela. Idatha yomkhiqizo yethulwa njengolwazi olushicilelwe yinkampani yokuqala. Incazelo yephrojekthi esayiniwe kanye nesilingo esinofakazi kufanele silawule umshini o-odiwe.
