I-KGB100B iyikhandidethi lemikhiqizo emikhulu engenalutho kuphela lapho ingxenye, isikhunta, isonto eliphelele kanye nefekthri konke kufanelana nemikhawulo yayo eshicilelwe. I-Kinggle ibala umthamo omkhulu wesiqukathi esingu-120 L, ubukhulu besayizi yesikhunta esingu-920 x 1200 mm, ireferensi ye-accumulator engu-12(20) L kanye nereferensi yesisindo se-PE accumulator engu-9(15) kg. Lezo zibalo ziqala ukubuyekezwa konjiniyela, kodwa umdwebo womkhiqizo nohlelo lokuhlola kufanele uxazulule ukukhetha kokugcina.
Umthengi ofuna umshini wokubumba ongu-120L ngokuvamile unengxenye yangempela engqondweni. Kungaba isigubhu samakhemikhali, umgoqo wethrafikhi, i-float, ithangi, ithoyizi noma ingxenye enkulu yobuchwepheshe. Ilebula yevolumu iwusizo, kodwa ayichazi izindawo ezinzima kakhulu, ukunyakaza kwesikhunta, ukusatshalaliswa kodonga noma isidingo sokupholisa.
Lo mhlahlandlela ufunda i-KGB100B njengohlelo lokukhiqiza. Ichaza ukuthi inombolo ngayinye eshicilelwe ingakutshela ini nokuthi yini engakwazi. Iphinde ikhombise ukuthi yini okumele uyithumele nge-RFQ, ukuze ingxoxo isuke egameni lomshini ojwayelekile iye kwisixazululo esihlolekayo.
Imibuzo eyisithupha yokuhlolwa kokulinganisa umkhiqizo ngokushesha
- Ingabe isikhunta esiphelele silingana nepuleti, imvilophu yesikhunta kanye nobubanzi bokujiya?
- Ingabe ingxenye epholile ingashiya isikhunta ngembobo etholakalayo?
- Ingabe i-gross parison mass in the accumulator ekhethiwe?
- Ingabe i-extruder ingakwazi ukubuyisela izinto ezanele zomjikelezo oqondiwe?
- Ingabe amandla okubamba angakwazi ukuqukatha indawo ehlongozwayo okuvunyelwene ngayo kanye nengcindezi yomoya?
- Ingabe isitshalo singakwazi ukunikeza amandla azinzile, amanzi okupholisa nomoya ocindezelwe?
Ukucaciswa komngcele:izibalo ezikulo mhlahlandlela zivela kumanjeIkhasi lomkhiqizo we-KGB100B. Ahlolwe ngomhla ka-Septhemba 15, 2026. Waphathe njengezithenjwa zokuhlola ezishicilelwe. Ikhotheshini egunyaziwe, isakhiwo, umdwebo womshini kanye nesivumelwano sobuchwepheshe kufanele sichaze umshini o-odiwe.
Ilebula engu-120L iyisiqalo, hhayi ukugunyazwa komkhiqizo
I-Kinggle ishicilela i-120 L njengomthamo omkhulu we-KGB100B wesitsha. Lokho kunikeza abathengi umaka webanga elisheshayo. Akusho ukuthi yonke ingxenye engaphansi kuka-120 L izosebenza emshinini. Isigubhu esihlangene kanye nomgoqo omude wethrafikhi ungaba nobubanzi besikhunta obuhluke kakhulu, izindawo eziqanjiwe, ubude besonto kanye nezindlela zokususa.
Umthamo omncane ungafihla isidingo sempahla. I-float enkulu enezindonga ezincane ingase iqukathe umoya omningi kodwa inhlaka encane kunengxenye yobuchwepheshe encane enezimbambo eziwugqinsi, izibambo kanye nezindawo zokuncinza. Umshini kufanele wakhe i-hot parison ephelele, kuhlanganise nezinto eziba yi-flash noma i-trim. Isisindo somkhiqizo oqediwe sisodwa ngakho-ke sibeka phansi isibhamu okufanele ikhanda lilethe.
Ijiyomethri ishintsha isinqumo futhi. Izindawo zokudweba ezijulile zingakwazi ukwelula isonto kakhulu. Amaphaneli abanzi angase adinge amandla amaningi okubamba. Izingxenye ezinde zinganqunywa ngebanga lokufa-kuya-isikhunta noma indawo yokukhipha ngaphambi kokuba umthamo wesitsha ube ofanele. Ukufakwa kwentamo, izintambo zangaphakathi kanye nokuvunguza okuphansi kungangeza ukunyakaza okwengeziwe emjikelezweni.
Sebenzisa incazelo engu-120L ukuze wakhe uhlu olufushane. Bese uqhathanisa ingxenye yangempela kanye nesikhunta nomshini. Yingakho u-Kingle uqobo lwakheinqubo yokuthengisaicela izithombe zomkhiqizo, imidwebo, isisindo, usayizi, izinto ezibonakalayo, ukujiya kanye nezidingo zokuphumayo ngaphambi kwesincomo semodeli.
Lokho chungechunge kugcina ilebula yomthamo endimeni yayo efanele: ukuhlola okusheshayo kuqala, ukuqinisekiswa kobunjiniyela okwesibili.
Guqula ukucaciswa kwe-KGB100B kube imibuzo yomthengi
Ithebula lokucaciswa liwusizo kakhulu lapho inombolo ngayinye iholela eshekeni. Ikhasi le-KGB100B lihlanganisa usayizi womshini, ukugoqa, ukukhishwa, ikhanda le-accumulator kanye nezinkomba zokusetshenziswa. Amanye amanani ayimikhawulo ecacile. Ezinye zichaza ukucushwa okushicilelwe noma isimo somshini ongalayishi.
Ikhasi libala i-accumulator njengo-12(20) L kanye ne-PE accumulator isisindo njengo-9(15) kg. Abakaki babonakala bebonisa ezinye izindlela ezisohlwini, kodwa ikhasi aliwuchazi umthetho wokukhetha. Ngakho-ke ikhotheshini kufanele isho ukuhlelwa kwekhanda elilodwa kanye nobubanzi balo bezinto ezibonakalayo. Ungahlanganisi isibalo esikhulu nokuqagela komshini okuvamile ngaphandle uma i-Kinggle iqinisekisa iphrojekthi.
| Inkambu eshicilelwe | Ireferensi ye-KGB100B | Umbuzo kufanele uqale |
|---|---|---|
| Umthamo omkhulu wesiqukathi | 120 L | Ingabe i-geometry yomkhiqizo wangempela kanye ne-gross parison kuyalingana, hhayi kuphela ivolumu yayo yokulinganisa? |
| Okukhiphayo | 320 pcs/h, umjikelezo owomile | Yimuphi umphumela umshini ongawubamba ngesikhunta sokukhiqiza, i-resin, ukupholisa kanye nemithetho yekhwalithi? |
| Usayizi womshini | 5.9 x 3.8 x 4.6 m | Ingabe sikhona isikhala esanele esifakiwe sokufinyelela, amapulatifomu, amapayipi, ukuphatha nokugcinwa? |
| Isisindo somshini | 18 t | Isiphi isisekelo kanye nohlelo lokuqopha olulandela umdwebo wokugcina wohlelo olujwayelekile? |
| Amandla okubamba | 440 kN | Ingabe yanele endaweni ehlongozwayo yomkhiqizo ngengcindezi yenqubo okuvunyelwene ngayo? |
| Izinkomba zepuleti nesikhunta | 1200 x 1200 mm platen; 920 x 1200 mm isikhunta esiphezulu | Ingabe umzimba wesikhunta, iphethini yokukhweza, izinsizakalo kanye nokuxhumana kuhlangana ndawonye? |
| Ukuvula nokunyakaza | 500 ukuze 1400 mm ukuvula; 600 mm i-stroke enyakazayo | Ingabe ingxenye ingadedela futhi iphume ngaphandle kokungqubuzana noma ukulimaza izindawo ezishisayo? |
| Ukujiya kwesikhunta | 510 kuya ku-600 mm | Ingabe ubukhulu obufakiwe buhlanganisa amapuleti asekelayo, ama-adaptha kanye namathuluzi adingekayo? |
| I-Extruder | 100 mm isikulufa; 24 L/D; 55 kW injini | Ingabe isikulufu esikhethiwe newindi lenqubo lihambisana nenhlaka eshiwo? |
| Umthamo wokuncibilika we-HDPE oshicilelwe | 160 kuya ku-200 kg/h | Ingabe isidingo sempahla yonke esingaphansi siwumphumela oqinisekisiwe ozinzile wokwakhiwa kwangempela? |
| Ikhanda le-Accumulator | 12(20) L; 9(15) kg PE inkomba | Iyiphi inketho ecashuniwe, futhi ingabe ihlanganisa isamba sesonto eliphelele ngomugqa wenqubo osebenzisekayo? |
| I-diameter ye-Die-pin | Ubukhulu 450 mm | Iyiphi iphakheji ye-die kanye ne-tooling edingekayo kububanzi besonto kanye nesakhiwo somkhiqizo? |
| Ireferensi yamanzi okupholisa | 0.3 MPa; 120 L/min | Lokhu kusebenza kuliphi izinga lokushisa lokungena, ikhwalithi yamanzi kanye nesekhethi? |
| Umugqa wamandla oshicilelwe omaphakathi | 52 kuya ku-60 kW | Iyiphi ingxenye ehlobene nomkhiqizo i-kWh/kg kanye ne-kWh ingxenye ngayinye eyamukelwe elinganiswayo phakathi novivinyo oluzinzile? |
Ikhasi lomkhiqizo liphinde lishicilele ingcindezi ye-MPa engu-0.8 kanye nenani lokugeleza komoya elingu-1.8, kodwa iyunithi yalo ebonakalayo ihunyushwa ngokuthi M2/MIN. Leyo yunithi idinga ukulungiswa noma ukuqinisekiswa ngaphambi kokuthi ifake imininingwane yesikhungo. I-RFQ enesibopho kufanele ihlabe umkhosi ukungaqiniseki esikhundleni sokushintsha iyunithi buthule.
Fundani imigqa ehlobene ndawonye. Usayizi wesikhunta ungowokuvuleka nokuqina. I-Accumulator mass ingeye-resin ekhethiwe kanye ne-gross shot. Umthamo wokuncibilika ungowesikhathi sokululama kanye nekhwalithi ezinzile yokuncibilika. Ubukhulu bomshini bungokufinyeleleka kokulungisa kanye nezisetshenziswa ezisizayo. Lokhu kufunda okuxhunyiwe kuvimbela inombolo eyodwa evumayo ekufihleni umkhawulo ohlukile wephrojekthi.
Hlola imvilophu yesikhunta kanye nendlela yokususa ingxenye
Ubukhulu bosayizi wesikhunta obushicilelwe ngu-920 x 1200 mm. I-platen ingu-1200 x 1200 mm, kanti ububanzi besikhunta bungama-510 kuya ku-600 mm. Lawa manani achaza ubukhulu obuhlobene, kodwa awashintsheki. Isikhunta singalingana nobukhulu bobuso obushiwo futhi sisangqubuzana nezinduku zokubopha, amapayipi, izimbobo ezifakwayo noma izinto ezihambayo.
Qala ngomdwebo womhlangano, hhayi umdwebo womkhiqizo. Bonisa womabili ama-halves esikhunta, ama-backing plate, ama-multifold water, ama-blow pin, ithuluzi lentamo noma eliphansi, izinto ezisebenza ngogesi, izinzwa namabhokisi kagesi. Khomba umugqa omaphakathi nephethini yokukhweza. Maka yonke into ehamba ngaphandle komzimba wesikhunta ngesikhathi sokuvula.
Okulandelayo, lingisa ukususwa. Ikhasi le-KGB100B lishicilela ireferensi yokuvula i-platen engu-500 kuya ku-1400 mm kanye ne-stroke enyakazayo engu-600 mm platen. Ingxenye eqediwe idinga isikhala esicacile sokukhulula, ukujikeleza uma kunesidingo futhi ushiye umshini. I-Flash, imisila, izibambo kanye nezindonga eziguqukayo ezishisayo zingakhulisa imvilophu yangempela yokususa.
Ukuqina kwengxenye nakho kubalulekile. Ingxenye enkulu engenalutho ingase yonakale uma irobhothi liyibamba ngaphambi kokuba udonga lulunge. Ukwehla okulula kungalimaza intamo noma kushiye uphawu kuphaneli elifudumele. Isikhathi sokupholisa ngaphakathi kwesikhunta nokusekelwa ngemva kokukhishwa kuyingxenye yokubuyekezwa kwesakhiwo.
Ukubuka kwefekthri:gcina umdwebo wesikhunta eceleni kokuhlelwa komshini jikelele. Engeza umzila we-crane hook, umzila wenqola yesikhunta, imvume yohlangothi lwesevisi kanye nokufinyelela okuphephile komsebenzisi. Ubukhulu bomshini obushicilelwe obungu-5.9 x 3.8 x 4.6 m akuwona umkhondo weseli ophelele.
Ukubuyekeza okufanele futhi kufaka phakathi isisindo sesikhunta namaphoyinti okuphakamisa, noma ngabe ikhasi lomkhiqizo womphakathi lingashicileli umkhawulo wesisindo sesikhunta. Cela i-Kinggle ukuthi iqinisekise isisindo sesikhunta esivumelekile kanye nendlela yokuphatha enconyiwe yokucushwa okuqondile. Ii-extrusion blow molding mold guide designinikeza uhlu lokuhlola olugcwele lokupholisa, ukuncinza nokukhipha umoya.
Usayizi we-accumulator ukusuka ku-gross parison mass
Izitolo ezinkulu ze-accumulator ziyancibilika bese ziphushela i-parison enkulu uma kudingeka. Ubuningi bezinto ezidingekayo yisithombe esiphelele esishiya ikhanda. Kuhlanganisa ingxenye ethengisekayo, iflash ephezulu nephansi, isibambo noma izinsalela zentamo, nanoma iyiphi enye into elungisiwe edalwe ithuluzi elikhethiwe.
I-gross parison mass = ingxenye eqediwe ye-mass + flash kanye ne-trim mass + nemvume yenqubo elawulwayo
Isibonelelo asilona iphesenti elitholakala emhlabeni wonke. Kufanele ivele engxenyeni evunyelwe, umqondo wesikhunta, ukuziphatha okubonakalayo kanye nomphumela wesilingo.
I-Kinggle ishicilela u-9(15) kg njengereferensi ye-PE accumulator-weight ye-KGB100B. Lokho akusona isithembiso sokuthi umkhiqizo oqediwe ungaba nesisindo esingu-9 noma 15 kg. Futhi ayidluliseki ngokuzenzakalelayo ku-PP, ABS noma ukwakheka okugcwalisiwe. Ukuminyana kwe-resin, amandla okuncibilika, izinga lokushisa nesimo sekhanda kuthinta iwindi lenqubo elisebenzisekayo.
Ulayini we-accumulator ongu-12(20) L udinga ukunakekelwa okufanayo. Umthamo welitha uchaza ivolumu ngaphakathi kwesistimu, kuyilapho umdwebo womkhiqizo kanye necebo lempahla ngokuvamile kulawulwa ngobuningi. Buza ukuthi iyiphi inketho yekhanda efakiwe, iyiphi inhlaka esekela isisindo esishicilelwe, nokuthi kungakanani okusele ekhanda endaweni okuvunyelwene ngayo yokusebenza.
Ungagijimi emkhawulweni wetiyori ngokuzenzakalelayo. Iphrojekthi idinga ububanzi obanele bokulawula ukuze kulungiswe ukusabalalisa odongeni kanye nokuhluka kokudubula kuya kukudubula. Uma i-gross parison ithatha cishe wonke amandla atholakalayo, ukuguqulwa kwezinto ezibonakalayo kamuva noma ukulungiswa kwendawo kungase kususe lelo gumbi. Isivivinyo kufanele sibonise isisindo sokudubula esizinzile, ubude besonto obuphindaphindwayo kanye nomcamelo owamukelekayo wekhanda elikhethiwe.
Ukuze uthole isikhunta esinezingxenye eziningi, bala isonto ngalinye elikhishwe ngomjikelezo ngamunye. Ukudubula okuphelele kufanele kufake yonke indawo esebenzayo kanye nokusikwa kwayo. Ukubalwa kwekhanda nokubala komgodi kungashintsha izibalo, ngakho-ke zisho ngokwehlukana ku-RFQ. Iinkomba yekhanda nesigxoboichaza lowo mehluko.
Qondanisa i-extruder nesidingo sezinto ezibonakalayo nesikhathi sokuthola kabusha
Ikhasi le-KGB100B libala isikulufu esingu-100 mm, isilinganiso esingu-24 L/D, 55 kW extruder motor kanye nezindawo zokushisisa ezine. Ishicilela ububanzi bekhono lokuncibilika le-HDPE elingu-160 kuya ku-200 kg/h. Lobo bubanzi buyireferensi ye-material-scoped. Akufanele kuthathwe njengokuphumayo okuqinisekisiwe kwawo wonke amabanga, i-masterbatch, isilinganiso se-regrind noma iwindi lokushisa.
Guqula okuhlosiwe kokukhiqiza kube yisamba esifunwa ngehora. Sebenzisa i-gross parison mass, hhayi ingxenye yesisindo esiqediwe. Faka zonke izikhundla ezisebenzayo futhi usebenzise imicimbi ehleliwe ngehora. Lokhu kunikeza izinga lempahla okufanele i-extruder nekhanda kuqhubeke ngesikhathi umshini wenza izingxenye ezamukelekayo.
Isamba sempahla edingekayo, kg/h = isamba sesonto eliphelele ngomcimbi ngamunye, kg x imicimbi yokubumba ngehora x amapharashini asebenzayo ngomcimbi ngamunye
Qhathanisa umphumela nesilingo ekwakhiweni kwangempela. Uhlu lwencwajana lulodwa alukwazi ukusungula ikhwalithi yokuncibilika noma umkhawulo wokuthola.
Isikhathi sokubuyisela kufanele silingane phakathi komjikelezo womshini. Uma isikhunta sihlala sivaliwe ukuze siphole, i-extruder ivame ukusebenzisa leso sikhathi ukuze ishaje i-accumulator. Ngakho-ke umjikelezo wokupholisa omfushane ungakhuphula izinga lokuncibilika elidingekayo. Ukunyakaza kwesikhunta okusheshayo kunenani elincane uma ikhanda lingakulungele ukudutshulwa okulandelayo.
Ukuphatha impahla kungaba umgoqo ofihliwe. Izingxenye ezinkulu zidla i-resin ngokushesha. Isitshalo sidinga ukuhanjiswa okuthembekile, ukomiswa lapho okukudingayo, ukuxuba nokulawula ukungcoliswa. I-Regrind ingashintsha ukuminyana kwenqwaba nokuziphatha kokuphakelayo. Ukwakhiwa okubhaliwe kuwusizo kakhulu kunelebula ebanzi njengokuthi “HDPE plus regrind.”
Cela irekhodi lesilingo ukuthi lifake ibanga le-resin, umhlinzeki, iphakheji yombala, iphesenti le-regrind, izilungiselelo zezinga lokushisa, isivinini sesikulufu kanye nesisindo sangempela. Uma kuhlelwa okunye okubalulekile, cela ubufakazi obuthile obuthile. I-Kinggle'sUmhlahlandlela wokucubungula we-HDPE ne-PPichaza ukuthi kungani ilebula ye-polymer iyodwa ingalungisi ukusethwa komshini.
Xhuma i-clamp force, indawo ehlongozwayo nezimo zokushaywa
Ikhasi le-KGB100B lishicilela i-440 kN yamandla okuqinisa. Inombolo enkulu ayingcono ngokuzenzakalelayo, futhi ilebula yevolumu ayikwazi ukuqinisekisa isibambiso. Isikhunta sibona amandla ahlukanisayo kuyo yonke indawo ehlongozwayo evezwe ukucindezela kwangaphakathi. Ukuma komkhiqizo, indawo ekhanyayo, idizayini yokuncisha kanye nengcindezi yenqubo konke kuthonya imfuneko yangempela.
Indawo ehlongozwayo iyisilhouette yesikhala esicindezelekile endizeni yokuhlukanisa isikhunta. Ingxenye eyisicaba ebanzi ingakha umthwalo ohlukanisa kakhulu kunesitsha esijulile kodwa esincane. Ukubuyekezwa kufanele kusebenzise umdwebo we-cavity wangempela. Kufanele futhi ifake ingcindezi yokushaywa ekhethiwe nanoma iyiphi into evunyelwene yokuphepha.
Ikhasi lomphakathi libala i-MPa engu-0.8 njengesithenjwa sokucindezela. Lokho akusho ukuthi yonke imikhiqizo kufanele isebenze endaweni efanayo. Izinga lokushisa le-resin, umoya, ukushuba kodonga, imininingwane yendawo kanye namasu okupholisa kuthinta inqubo. Isilingo sefekthri kufanele sisebenzise iwindi lokukhiqiza elibhaliwe elikhiqiza izingxenye ezamukelekayo ngaphandle kokukhula kwefuleshi noma ukuziphatha kwesikhunta okungazinzile.
Idizayini yokuncinza iyingxenye yesistimu efanayo. Ukuvala uphawu okubuthakathaka kungadala ukuvuza noma i-weld entekenteke. Impahla eyeqile ingakhulisa ifleshi futhi yenze ukunquma kube nzima. Ukuqondanisa isikhunta, ukunyakaza kwe-clamp kanye nokubekwa kwe-parison kumele kusekele ithuluzi kunokuba kunxephezele.
Cela umphakeli wesikhunta kanye nomnikezeli womshini ukuthi babuyekeze umdwebo ofanayo. Lokhu kuvimbela igebe elivamile lapho iqembu ngalinye ligunyaza okokusebenza kwalo kuphela. Isivumelwano sokugcina sobuchwepheshe kufanele sisho indawo ehlongozwayo, ingcindezi yenqubo, imfuneko ye-clamp, ukujiya kwesikhunta, ukukhwezwa kanye nemininingwane yokuxhuma.
Hlela ifekthri nxazonke zeseli lokubumba eliphelele
Ikhasi le-KGB100B lishicilela usayizi womshini ongu-5.9 x 3.8 x 4.6 m kanye nesisindo esingu-18 t. Lawa amaphuzu abalulekile okuqala esakhiwo nokuhlanganisa. Azifaki yonke inkundla, isistimu ye-resin, i-chiller, i-compressor, idivayisi yokukhipha, i-conveyor, i-trimmer noma umngcele wokuphepha.
Qala ngaphezu komshini. Qinisekisa ubude besakhiwo obucacile, umthamo we-crane, indlela yokususa ikhanda kanye nokufinyelela kuma-heaters kanye nezingxenye ze-hydraulic. Bese usebenzela ngaphandle. Abaqhubi badinga isikhala ukuze bahlole isikhunta, basuse ingxenye ebhajwe futhi bafinyelele ezindaweni ezijwayelekile zesevisi. Ukulethwa kwezinto kanye nokubamba ingxenye eqediwe kudinga imizila engaweli izindawo ezingaphephile.
Amanzi okupholisa afanele ngaphezu kwesilinganiso sosayizi wamapayipi. Ikhasi linohlu lwe-0.3 MPa no-120 L/min, kodwa isitshalo sidinga izinga lokushisa elidingekayo lokungena, ukukhuphuka kwezinga lokushisa okwamukelekayo, izinga lamanzi, ukuhlungwa kanye nesimo sokubuya. Amasekhethi esikhunta nokupholisa uwoyela kungase kudinge ukulawula okuhlukile. Ishidi lokugcina elisetshenziswayo kufanele lisho ukuthi yini efakiwe ekugelezeni okushicilelwe.
Umoya ocindezelwe udinga ukwelashwa okufanayo. Iwebhusayithi inikeza inkomba yengcindezi engu-0.8 MPa, nokho iyunithi yayo ebonakalayo yokugeleza komoya ayihambisani. Cela isidingo esilungisiwe sokungena komshini, isidingo esiphezulu, ikhwalithi yomoya, indawo yamazolo nosayizi wokuxhuma. Umamukeli angase adingeke ukuze kugcinwe ukucindezela kuzinzile phakathi nemicimbi emikhulu yokuvunguza.
Ikhasi lomkhiqizo lilebula u-52 kuya ku-60 kW ngokuthi "isilinganiso sokusetshenziswa kwamandla." Ngenxa yokuthi i-kW iyunithi yamandla, sebenzisa isibalo kuphela njengereferensi yamandla eshicilelwe. Ungayiguquleli ibe yi-kWh ingxenye ngayinye. Amandla ahlobene nomkhiqizo ancike kusikhunta, inhlaka, umjikelezo, izinsiza kanye nokuphumayo okwamukelekayo.
I-I-EUROMAP 46.2ichaza ukulinganisa okuhlobene nomkhiqizo komshini wokubumba owenziwe nge-extrusion blow, isikhunta nomkhiqizo othile. Idinga ukusebenza okuzinzile kanye nekhwalithi yomkhiqizo ehlangabezana nezidingo zamakhasimende. Lesi isisekelo esizwakalayo sokuhlolwa kokwamukela. I-Kinggle'sumhlahlandlela wezidingo zosizoingasiza ukuhlela ishidi ledatha yezitshalo.
Umjikelezo owomile ongu-320 pcs/h awukona ukukhiqiza
I-Kinggle ilebula ama-pcs angu-320/h njengokuphuma komjikelezo owomile we-KGB100B. Umjikelezo owomile ukala ukunyakaza komshini ngaphandle kokufakazela inqubo egcwele yokukhiqiza. Akubandakanyi ukubuyiswa kwenhlaka, ukwehla kwe-parson, ukuphephetha, ukupholisa, ukususwa kwengxenye, ukusika noma ukuhlolwa kwekhwalithi ngaphansi kwezimo zokukhiqiza ezihlosiwe.
Izingxenye ezinkulu ngokuvamile zikhawulelwe ukupholisa. Izibambo eziwugqinsi, amakhona kanye nezindawo zokuncinza zingadinga isikhathi esiningi kunezindawo ezibanzi zodonga. Ukunyakaza okuvula ngokushesha akukwazi ukukhulula ingxenye esathambile kakhulu ukubamba isimo. I-automation ingasetha ijubane uma irobhothi, isilungisi noma isidluliseli sihamba kancane kunomshini wokubumba.
Sebenzisa amanani okukhiphayo amathathu ahlukene. Okokuqala, rekhoda umjikelezo owomile kuphela njengereferensi yokunyakaza. Okwesibili, linganisa izingxenye ezibunjwe yonke ngehora ngesikhathi sokuhlolwa kokukhiqiza. Okwesithathu, bika izingxenye ezamukelwe ngehora ngemva kokuhlolwa kwekhwalithi okuvunyelwene ngayo nokubalwa kwezitobhi.
Okukhiphayo okwamukelwe = izingxenye ezibunjwe ngokwedlulele - izingxenye ezinqatshiwe - izingxenye ezilahlekile ngesikhathi sokuma kubalwa
Ukuze uhlele amashifu, bhala phansi isikhathi sokulinganisa kanye nezigaba zokumisa. Ukubuka okufushane komjikelezo omuhle akulona izinga lokukhiqiza elizinzile.
Uhlelo lokwamukela kufanele luqambe ingxenye, isikhunta, inhlaka, umbala, umthetho we-regrind, izenzo zomqhubi kanye nezinto ezisizayo. Kufanele futhi ichaze izinga lekhwalithi. Isisindo, ubukhulu, ukusebenza okuvuzayo, isimo se-flash, ukubukeka kanye nezindawo eziwugqinsi yizigaba ezivamile, kodwa iphrojekthi kufanele ikhethe lezo ezibalulekile.
Sebenzisa umjikelezo oqondisiwe njengesabelomali. Kuhlephule kukhiphe i-accumulator, ukunyakaza kwesikhunta, ukuphephetha, ukupholisa, khipha umoya, ukuvulwa, ukukhipha kanye nokululama. Lokhu kubonisa ukuthi umkhawulo uvela emshinini, isikhunta, impahla noma umsebenzi ongezansi. Iumhlahlandlela wokwenza kahle isikhathi somjikelezoichaza indlela yokuthuthukisa isigaba esisodwa ngaphandle kokugudluza isici kwenye indawo.
Ukuhlela odongeni kufanele kulandele umkhiqizo, hhayi ijika elikopishiwe
Izingxenye ezibunjiwe ze-extrusion ezinkulu zinwebeka ngokulinganayo. Izinto eziseduze kwehlombe, ekhoneni, isibambo noma i-draw ejulile ingahamba ibanga elide kunempahla ephaneli elibanzi. Igebe lokufa elifaniswayo lingase lishiye indawo ethile izacile kakhulu kuyilapho enye inesisindo esingadingekile.
Ikhasi le-KGB100B lithi imodeli ejwayelekile ihlanganisa isilawuli sogqinsi se-MOOG 100. Isilawuli esifakiwe ncamashi, ukulungiswa kwephrofayili kanye nephakheji yenketho kufanele kubhalwe igama kwikhotheshini. AImanuwali ephethwe yi-Kinggle DigiPack IIIibonisa ukuthi isilawuli somshini we-accumulator singaxhuma kanjani indawo yamathuluzi kuphrofayela ehleliwe. Iphinde ibale usayizi wokudutshulwa, umcamelo kanye nemisebenzi ye-accumulator-position. Leyo manuwali ibonisa ukucabanga kokulawula, kodwa akufanele isetshenziselwe ukuthatha isixhumi esibonakalayo se-KGB100B esiqondile.
Yakha iphrofayili yokuqala kusuka ku-geometry eyaziwayo kanye nesikhathi sesikhunta. Bese usike noma ulinganise izingxenye ezindaweni ezichaziwe. Shintsha isifunda esisodwa ngesikhathi futhi urekhode isibuyekezo. Ingxenye esindayo ayiyona ingxenye engcono ngokuzenzakalelayo. Umgomo uyinto eyanele lapho ukusebenza kuyidinga khona futhi kuncane okweqile lapho kungakwenzi khona.
Umsebenzi wephrofayela kufanele uhlale uxhumene nesisindo sokudubula kanye nobude bejele. Ukukhulisa isifunda sephrofayela eyodwa kushintsha izinto ezitholakala kwenye indawo. Izinga lokushisa nokuvuvukala kungagudluza umphumela. Londoloza iresiphi egunyaziwe ngebanga lezinto ezibonakalayo, umbala, izinga lokushisa lekhanda, izilungiselelo zeshothi kanye nenguqulo yesikhunta.
Iumhlahlandlela wokuhlela wesontoinikeza indlela yokushuna yesinyathelo ngesinyathelo. Kule phrojekthi, i-FAT kufanele iqhathanise iphrofayela yokugcina egciniwe nemephu yodonga elinganisiwe kanye nengxenye yesisindo sobubanzi.
Yenza isilingo sefekthri esiphendula isinqumo sokuthenga
Ukuhlolwa okuwusizo kokwamukelwa kwasembonini akukona ukuboniswa komshini. Kungumzamo olawulwayo wokwenza umkhiqizo okuvunyelwene ngawo ube ngaphansi kwemibandela ebhaliwe. Umphumela kufanele ubonise lokho okuhloliwe, ukuthi kukalwe kanjani nokuthi yini esele ngaphandle kobubanzi bokuhlola.
I-EUROMAP 46.2 inikeza isiyalo sokulinganisa esiwusizo. Kudinga ukuthi umshini ube sesimweni esizinzile, ikhwalithi yomkhiqizo ukuze uhlangabezane nezidingo zamakhasimende, kanye nedatha yenqubo ebalulekile okufanele ibhalwe phansi. Inqubo yokuthengisa ye-Kinggle nayo ithi amakhasimende angamenywa ukuthi ajoyine isivivinyo. Guqula lelo thuba libe iphrothokholi ebhaliwe ngaphambi kokuqala kwecala.
- Friza isihloko sokuhlola.Khomba ukubuyekezwa kwengxenye, isikhunta, ukuhlelwa kwekhanda, umgodi noma isibalo se-outlet, nayo yonke inketho efakiwe.
- Qopha ukwakheka.Uhlu lwebanga le-resin, umphakeli, iphakheji yombala, izithasiselo kanye nomthetho wokugaya kabusha. Gcina impahla eyanele endaweni eyodwa eyaziwayo uma kungenzeka.
- Qinisekisa ukusetha.Rekhoda umgqomo namazinga okushisa ekhanda, izilungiselelo zokudubula, ifayela lephrofayela, izimo zokushaywa umoya, izimo zamanzi okupholisa kanye nesimo sokuzenzakalela.
- Finyelela ekusebenzeni okuzinzile.Ungakhethi ingxenye yokuqala eyamukelekayo. Vumelana ngemithetho yokuzinzisa kanye newindi lesampula ngaphambi kokulinganisa ukusebenza.
- Linganisa ibhalansi yesisindo.Kala ingxenye eqediwe, i-flash nokunye ukunquma. Qinisekisa i-gross mass yesonto ngokumelene nokuhlelwa kwe-accumulator ecashuniwe.
- Hlola ikhwalithi yomkhiqizo.Sebenzisa izindawo ezigunyaziwe nezindlela zokujiya kodonga, ubukhulu, isisindo, ukusebenza okuvuzayo kanye nokukhubazeka okubonakalayo.
- Bala okukhiphayo okwamukelwe.Bika imijikelezo ephelele, izingxenye eziphelele, ukwaliwa kanye nezitobhi ngesikhathi okuvunyelwene ngaso. Gcina umjikelezo owomile njengerekhodi elihlukile.
- Linganisa izinsiza.Rekhoda i-voltage, amandla, umfutho womoya ocindezelwe kanye nokugeleza, izinga lokushisa lamanzi okupholisa, ingcindezi nokugeleza emingceleni echaziwe.
- Ukuphindaphinda inselelo.Hlola isisindo sokudubula, indawo yesonto kanye nezilinganiso zomkhiqizo efasiteleni lesampula, hhayi esiqeshini esisodwa esikhethiwe kuphela.
- Vala ukuchezuka.Nikeza yonke into ehlulekile umnikazi, isenzo, imfuneko yobufakazi kanye nosuku lwamanqamu ngaphambi kokugunyazwa kokuthunyelwa.
Gcina ukufundwa okungavuthiwe ngesifinyezo esayiniwe. Izithombe kufanele zibonise ukuhlonza isampula nendawo yokukala. Amafayela eresiphi, ama-alamu namanothi okuchezuka kuyingxenye yobufakazi. Iumshini wokubumba umshini we-FAT umhlahlandlelaiqukethe uhlaka lokwamukela ngokugcwele.
Ukukhetha isampula nakho kudinga umthetho. Izinombolo zezingxenye ngokulandelana kwazo futhi ungashintshi isampula ehlulekile ufake elingcono. Uma izilungiselelo zishintsha, qala iqembu lesampula elisha bese urekhoda isikhathi soshintsho. Lokhu kugcina umphumela ulandeleka. Iphinde ihlukanise ukuhluka okuvamile ekuthuthukisweni kwenqubo ngamabomu.
Ngaphambi kokugunyazwa kokuthunyelwa, qhathanisa irekhodi lokuhlola ne-matrix yemfuneko esayiniwe. Ukuhlolwa kokunyakaza komshini okuphasisiwe akukwazi ukuvala into yekhwalithi yomkhiqizo evuliwe. Noma yikuphi ukuhlola okungaqedwanga kufanele kuhlale kubonakala nesizathu kanye nendlela yokulandelela okuvunyelwene ngayo.
Lungiselela i-RFQ umakhi womshini anganjiniyela
Isicelo esingacacile "somshini owodwa wokubumba amalitha ayi-120" simema isiphakamiso esingacacile. Thumela iphakethe lobuchwepheshe elihlangene. Akudingi ukuthi iphelele, kodwa kufanele ihlukanise izidingo ezaziwayo nezinqumo ezivulekile.
Qala ngomdwebo womkhiqizo onobukhulu noma ifayela le-3D. Engeza izithombe uma zichaza izintamo, izinto ezifakiwe, izibambo noma ukunquma. Yisho isisindo esiqediwe okuhlosiwe bese ukhomba izindawo ezibucayi zodonga. Yisho ibanga lezinto ezibonakalayo nanoma yikuphi ukugaya okuvunyelwe. Uma ngabe ukumelana namakhemikhali noma ukuhlolwa kokulawula kubalulekile, yisho izinga eliqondile kanye nesimo somkhiqizo.
Bese uchaza ukukhiqiza. Nikeza izingxenye ezamukelwayo ngehora noma ngosuku, amashifu atholakalayo, ezishintshayo ezihleliwe nezinyathelo eziya phansi komfula. Yisho ukuthi ngabe iphrojekthi ihlanganisa isikhunta esisha. Uma isikhunta sesivele sikhona, hlinzeka ngomdwebo wayo womhlangano, isisindo, ukujiya, ukukhweza kanye nokuxhumana kwesevisi.
Ulwazi lwesikhungo kufanele lubandakanye ukuhlinzekwa kukagesi, imvamisa, umthamo womoya ocindezelwe, izimo zamanzi okupholisa, ubude obucacile, umnyango wokungena, ukhreyini kanye nedatha yaphansi. Ungalindi kuze kube yilapho ukufakwa ukuze uqhathanise lezi zinto nomshini. Amaphrojekthi anengxenye enkulu angavinjelwa ukugetshengwa kanye nokuphathwa komkhiqizo kalula njengokukhishwa kwe-extrusion.
Namathisela nombuzo
Imidwebo yomkhiqizo nesikhunta, imininingwane ye-resin, okuqondiwe kokuphumayo, imibandela yekhwalithi, izimo zensiza, imikhawulo yesakhiwo kanye nobubanzi obufiswayo bokuzenzakalela.
Isicelo esiphakamisweni
Inketho yokugcina yekhanda, isikulufu nokushayela, isitatimende sokulingana kwesikhunta, imingcele yensiza, isakhiwo, inqubo yokwamukela, izinketho ezinikeziwe kanye nokungafakwa kwezobuchwepheshe.
Cela i-matrix yemfuneko eqediwe. Umugqa ngamunye kufanele uthi “kuthobela,” “kudinga ushintsho,” noma “akufakiwe,” kulandelwe ireferensi yesiphakamiso. Lokhu kulula ukucubungula kunezitatimende ezihlakazekile ku-imeyili. I-Kinggle inikeza alanda indawoimibhalo yezobuchwepheshe kanye aifomu lokubuza ngephrojekthiukuxhumana kokuqala.
Uma i-KGB100B iyingxenye yohlu olufushane
I-KGB100B ifanelwe ukubuyekezwa okuseduze uma umkhiqizo uwela eduze kwebanga lezicelo zawo ezinkulu futhi ukuhlola konjiniyela kuhambisana. Ikhasi lomkhiqizo liqamba imiphongolo yamakhemikhali, izingxenye zezimoto, imingcele yethrafikhi, izinto ezintantayo, amathoyizi nefenisha njengezinhlelo zokusebenza. Lolo hlu lubonisa inkambu ehlosiwe, kodwa akubona ubufakazi bokuthi ingxenye ethile izosebenza.
Ikesi lohlu olufushane eliqinile linezici ezine. Isikhunta silingana nendawo yokunyakaza nezinkonzo. I-gross parison mass ilingana nenketho yekhanda eqinisekisiwe. Ukubuyiselwa kwe-Extrusion kusekela umjikelezo odingekayo ngezinto ezihlosiwe. Imboni ingahlinzeka ngezinsiza kanye nokusingatha ngemingcele okuvunyelwene ngayo.
Hambisa kokunye ukumisa uma enye yaleyo mibandela yehluleka. I-accumulator enkulu ingase ixazulule isisindo sokudubula kodwa hhayi ububanzi besikhunta. I-platen enkulu ingase ixazulule imvilophu yesikhunta kodwa hhayi ukutholwa kwe-extrusion. Usayizi ohlukile womshini ungaba ukonga kakhulu lapho ingxenye iyincane kakhulu kunobubanzi bokusebenza beplathifomu.
Futhi misa isikhashana lapho idatha ingaphelele. Izibalo zamakhanda ezikakaki zewebhusayithi kanye neyunithi yokugeleza komoya engahambisani zidinga ukucaciswa okubhaliwe. Inombolo yomjikelezo owomile ayikwazi ukuvala isiqinisekiso sokuphumayo. Lezi izinto ezivamile zesivumelwano sobuchwepheshe, hhayi izizathu zokuqagela.
Isinqumo sokuthenga kufanele siphele ngohlelo lwesilingo olunengxenye. Uma umshini ungenza izingxenye ezizinzile, ezamukelekayo ngenani okuvunyelwene ngalo kanye nomngcele wokusetshenziswa, imodeli ifanelana nomsebenzi. Uma lobo bufakazi bungekho, uhlu olufushane luhlala lungolwesikhashana.
Imibuzo ejwayelekile ukubuzwa
Imiphi imikhiqizo engenziwa umshini wokubumba we-KGB100B 120L?
I-Kinggle ibala imiphongolo yamakhemikhali, izingxenye zezimoto, imingcele yomgwaqo, izinto ezintantayo, amathoyizi nefenisha ekhasini le-KGB100B. Lezi izithenjwa zohlelo lokusebenza, hhayi ukugunyaza okuzenzakalelayo. Umkhiqizo wangempela usadinga amasheke usayizi wesikhunta, isisindo sepharason esiphelele, isidingo se-clamp, impahla, indlela yokususa kanye nokupholisa.
Ingabe u-120 L usho ukuthi sonke isiqukathi esingaphansi kuka-120 L sizolingana?
Cha. Ivolumu yesiqukathi esincane iyivelu yokuhlola eyodwa kuphela. Ingxenye engaphansi kuka-120 L isengakwazi ukweqa imvilophu yesikhunta, umkhawulo wendawo ehlongozwayo, isidingo se-accumulator noma indawo etholakalayo yokususa. Thumela umkhiqizo kanye nemidwebo yesikhunta ukuze ubuyekeze imodeli ethile.
Ingabe i-KGB100B ingakwazi ukwenza umkhiqizo oqediwe we-HDPE ongu-15 kg?
Ungawenzi lowo mcabango etafuleni lomphakathi. Ikhasi lishicilela u-9(15) kg njengereferensi ye-PE accumulator-weight, ngokusobala eceleni kwamakhono ekhanda amabili esohlwini. I-gross parison mass ihlanganisa ingxenye nayo yonke ifleshi noma ukunquma. Ikhanda elikhethiwe, inhlaka kanye nemajini yenqubo esebenzisekayo kufanele iqinisekiswe yi-Kinggle futhi ifakazelwe ecaleni.
Ingabe ama-320pcs/h angumkhiqizo olindelekile?
Cha. I-Kingle ilebula ama-pcs angu-320/h njengomjikelezo owomile. Okukhiphayo okwangempela okwamukelwe kuhlanganisa ukukhishwa, ukwakheka kwepharashi, ukufutha, ukupholisa, ukususwa, ukuphungula, ukwaliwa kanye nokuma. Yisho okukhiphayo okudingekayo okwamukelwe futhi ukuqinisekise ngesikhunta sokukhiqiza nokokusebenza.
Kufanele kuqhathaniswe kanjani ukusetshenziswa kwamandla?
Qhathanisa amandla ahlobene nomkhiqizo ngaphansi kwesikhunta esifanayo, umkhiqizo, inhlaka, imithetho yekhwalithi kanye nomngcele wokuhlola. Ikhasi le-KGB100B lishicilela u-52 kuya ku-60 kW njengolayini wamandla omaphakathi, okuyireferensi yamandla. Kala i-kWh/kg ne-kWh ngengxenye ngayinye eyamukelwe phakathi nokukhiqiza okuzinzile esikhundleni sokuguqula inani lekhasi.
Yiluphi ulwazi okufanele ngiluthumele mayelana nekhotheshini ye-KGB100B?
Thumela imidwebo yomkhiqizo nezithombe, ubukhulu, isisindo esiqediwe, izidingo zodonga, ibanga lempahla, umthetho wokugaya kabusha, okukhiphayo okwamukelwe, ukuhlolwa kwekhwalithi, idatha yesikhunta, izimo zokusetshenziswa nezidingo ezizenzakalelayo. Maka izinto ezingaziwa ngokucacile. Lokhu kunikeza umphakeli ulwazi olwanele lokuqinisekisa ikhanda, ukulingana kwesikhunta kanye nobubanzi besilingo.
Hlola ingxenye yakho ngaphambi kokukhetha umshini
Thumela i-Kinggle umdwebo womkhiqizo, isilinganiso sesisindo esiphelele, i-resin, idatha yesikhunta, impokophelo yokukhiphayo nezimo zensiza yasefekthri. Ithimba lingabuyekeza ukuthi ingabe iplathifomu ye-KGB100B kanye nokulungiselelwa kwayo kwesiqoqi esikhethiwe kuyahambisana yini nephrojekthi.
Cela isibuyekezo esilingana nomkhiqizo
