AnI-tank ye-IBCibhodlela lepulasitiki elikhulu elilinganiselwa ku-1000-litre olibonile liboshelwe ngaphakathi kwekheji lensimbi kuphalethi, elisetshenziselwa ukuthumela nokugcina uketshezi ngobuningi. Lelo bhodlela libunjwe umoya - futhi ngenxa yokuthi likhulu kakhulu, lidinga imishini eqoqiwe emikhulukazi eyenziwe: amakhanda okugcina amasilinda amathathu, amandla okubamba azungeze u-1000 kN, kanye ne-HDPE enesisindo esikhulu samangqamuzana aqine ngokwanele ukubamba ithani loketshezi ngaphandle kokucwila noma ukuqhekeka. Umshini we-KGS1000L-IBC we-Kinggle wakhelwe lokhu ngqo: umthamo we-1000 L, ukugoqa okungu-1000 kN, izikulufu ezingamawele ezingama-100 mm, kanye ne-accumulator engu-33 L kuhlaka lwamathani angama-55.
Uwuphathe umkhiqizo ngisho noma ungakaze ucabange ukuthi wenziwa kanjani. I-IBC - isiqukathi senqwaba emaphakathi - sikhona yonke indawo: i-tote ekhejiwe engu-1000-litre ehambisa yonke into kusukela kumshini wokuhlanza uketshezi kuya ekugxilweni kwezithelo kuya kumakhemikhali ezimboni. Hamba kunoma yiliphi igceke lempahla futhi alandwe kabili phezulu ngekhulu.
Abantu abaningi abangakuqapheli ukuthi ibhodlela lepulasitiki elingaphakathi kwalelo kheji lensimbi liyingxenye eyodwa ebunjwe ngokushaywa. Ishothi elilodwa. Futhi ukwenza isiqukathi sepulasitiki esingenalutho esibamba cishe ithani loketshezi, esisindayo ekunqwabeleni, futhi singaqhekeki iminyaka kungomunye wemisebenzi enzima kuyo yonke le mboni. Nakhu ukuthi empeleni kwenziwa kanjani, nokuthi yini umshini okufanele ukwazi ukuyenza.
Liyini ithangi le-IBC empeleni
Hlula i-IBC phansi futhi iyizingxenye ezintathu. Kukhona ibhodlela lepulasitiki elibunjwe ngokushaywa - ibhithi elibamba uketshezi. Kunekheji lensimbi elishiselwe ishubhu elizungezile elithatha umthwalo wokupakisha futhi limise ibhodlela ukugobhoza. Futhi kunesisekelo se-pallet, insimbi, ipulasitiki, noma ukhuni, ngakho-ke i-forklift ingakwazi ukuyihambisa. I-cage ne-pallet yenziwe futhi ihlanganiswe ngokwehlukana. I-blow molding line ikhiqiza ibhodlela, futhi ibhodlela yilapho ubunjiniyela buhlala khona.
Umthamo ojwayelekile ungamalitha ayi-1000, usayizi ngakho yonke iyunithi ilingana nonyawo olujwayelekile lwephalethi kanye nezitaki ngokuhlanzekile. Leyo nombolo eyodwa - amalitha ayi-1000 ebhodlela, aphephethwa abe yisiqephu esisodwa - yiyona ebeka yonke into ngomshini owudingayo.
Kungani amabhodlela e-IBC edinga imishini emikhulu eyenziwe
Sike sabhala ngaphambili mayelanai-accumulator ngokumelene nemishini eqhubekayo, futhi i-IBC ihlezi ekugcineni kakhulu kuleyo ndaba. Ukufutha ibhodlela lamalitha angu-1000 kuqala udinga i-parson engu-1000-litre - ishubhu elikhulu lepulasitiki elincibilikisiwe. Ukufa okuqhubekayo akukwazanga ukwenza lokho ngaphambi kokuba amandla adonsela phansi ayibhubhise. Isonto lalinwebeka, libe mncane, futhi lidabuke ngaphansi kwesisindo salo isikhathi eside ngaphambi kokuba isikhunta sivale kuso.
Ngakho-ke imishini ye-IBC isebenzisa amakhanda amakhulu okugcina - ngokuvamile ama-cylinder accumulators amathathu - aqoqa inani elikhulu lokuncibilika abese ecisha ngokushesha, afake yonke i-parison esikhunjeni ngaphambi kokuba iguge. Lokho kudinga i-hardware ebucayi: ivolumu enkulu ye-accumulator, amandla okubamba azungeze u-1000 kN ukuze abambe isikhunta esivala kakhulu ngokumelene nokucindezela kokushaywa, nezikulufu ezingamawele ukuze zenze ipulasitiki impahla eyanele ngokushesha. Lena akuyona imishini yamabhodlela ekhulisiwe. Ziyikilasi elihlukile lesisetshenziswa.
Umshini, ngezinombolo zangempela
Inkulumo ejwayelekile mayelana "nemishini emikhulu" ayikusizi ukucacisa umugqa, ngakho-ke nazi izibalo zangempela ze-Kinggle's.I-I-KGS1000L-IBCumshini ngokuqondile kukhathalogi yethu:
| Umthamo omkhulu wesiqukathi | 1000 L |
|---|---|
| Amandla okubamba | 1000 kN |
| Isikulufu ububanzi | 100 mm × 2 (isikulufu esiwele) |
| Isilinganiso se-Screw L/D | 32 |
| I-HDPE plasticising | 180 × 2 kg/h |
| Amandla e-Accumulator | 33L |
| Usayizi we-Mold platen | 1800 × 1800 mm |
| Okukhiphayo (umjikelezo owomile) | 150 pc/ ihora |
| Ukusetshenziswa kwamandla okumaphakathi | 110–150 kW |
| Isisindo somshini | 55 T |
| Izinyathelo zomshini | 9.5 × 5.1 × 6.5 m |
| Blow pressure | 0.8 MPa |
Umshini wamathani angama-55 onesigxivizo esicishe sibe ngamamitha ayishumi ubude awukona ukuthenga okwenzayo nje, futhi ukudonsa kwamandla angu-110–150 kW kuyinto yomugqa wokusebenza wangempela. Kodwa kunoma ubani okhiqiza ama-IBC ngevolumu, yilokhu okudingwa yingxenye. Uma futhi wenza amathangi angu-2000-litre, amasilinda amathathu e-KGS135A kanye ne-KGS150A akhuphukela ku-1800 kN wokubopha ngezizathu ezifanayo, abe makhudlwana nje.
Kungani i-HMWHPE esikhundleni se-HDPE evamile
Izinto ezibonakalayo zibaluleke kakhulu njengomshini, namabhodlela e-IBC enziwe ngawoHMWHPE— i-polyethylene enesisindo semolekyuli ephezulu — hhayi i-HDPE ejwayelekile ongayisebenzisela ibhodlela lokuhlanza. Isizathu siza endaweni eyodwa: ukumelana ne-stress-crack.
Ibhodlela le-IBC libamba eduze nethani loketshezi, usuku nosuku, ngokuvamile lipakishwe ngenye iyunithi egcwele ngaphezulu. Lokho kuwumthwalo oqhubekayo ezindongeni ezincanyana, iminyaka. I-HDPE evamile ngaphansi kwalolo hlobo lokucindezeleka okuqhubekayo ekugcineni idala imifantu yengcindezi yemvelo - ukuphuka okuncane okukhula kuze kube yilapho ibhodlela livuza. I-HMWHDPE, ngamaketango ayo amade e-polymer, imelana nalokho kuqhekeka okungcono kakhulu futhi ibamba ukuqina kwayo ngaphansi komthwalo. Kunzima ukukucubungula - kuqina ekuncibilikeni futhi kudinga amandla engeziwe okwenza ipulasitiki, okuyingxenye yokuthi kungani i-KGS1000L-IBC isebenzisa izikulufu ezingamawele - kodwa esitsheni okufanele siphile kulo mjikelezo womsebenzi, akuyona inketho.
Inkinga yokuqina kodonga ku-1000 litres
Uma kunento eyodwa ehlukanisa ibhodlela le-IBC elihle ekwaliweni, ukushuba kodonga - ikakhulukazi, ukuligcina lilingana. Cabanga ngalelo sonto elikhulu lilenga ngaphambi kokuba isikhunta sivalwe. Ingaphezulu lithwele isisindo sayo yonke into engaphansi kwalo, ngakho lifuna ukuzaca liye phezulu bese linqwabelana libe phansi. Uma ungalawulwa, uthola ibhodlela elizacile ngendlela eyingozi emahlombe futhi elijiyile ngokusaphazayo esisekelweni.
Amahlombe azacile yilapho i-IBC ihluleka khona - ngaphansi komthwalo wokupakisha noma phakathi nokuhlolwa kwengcindezi okufanele idlule. Ngakho-ke le mishini incike kakhulu ekulawuleni ukujiya kodonga okuhlelekayo, ishintsha igebe lokufa ngeshothi ukuze ibeke izinto eziningi lapho ibhodlela liyidinga khona futhi kancane lapho lingayifuni khona. Kuyimpi efanayo yokulwa nokuwohloka kwesonto yonke ingxenye enkulu elwa ngayo, ngezinga elinzima kakhulu ebhizinisini. Eyethuisiqondiso sokuvuthela ukubekezelelana komkhiqizo okubunjiweijula kulokho okushiwo "ngisho nodonga" ngezinombolo zangempela.
Isitifiketi se-UN: lokho okufanele kudlule i-IBC enoketshezi oluningi
Ama-IBC amaningi aphatha amanzi, uketshezi lokudla, noma okokuhlanza angenabungozi futhi awadingi imvume ekhethekile. Kepha lapho i-IBC iphethe izimpahla eziyingozi - izincibilikizi, ama-asidi, uketshezi oluvuthayo - kufanele kuqinisekiswe yi-UN, futhi lokho kushintsha ibha ibhodlela okufanele lisule.
Isitifiketi sihlola i-IBC njengeyunithi ephelele - ibhodlela, ikheji, nephalethi ndawonye - hhayi nje ibhodlela. Idizayini ihamba ngokunqwabelanisa, ukwehla, ukungavuzi, nokuhlolwa kwengcindezi yangaphakathi, futhi idizayini edlulayo izuza ukumakwa kwe-UN (uzobona amakhodi afana no-31HA1 ku-IBC eyinhlanganisela, okusho ipulasitiki eliqinile elingaphakathi elinensimbi yangaphandle). Amayunithi aqinisekisiwe nawo adinga ukuhlolwa kabusha ngezikhathi ezithile kuyo yonke impilo yawo yesevisi. Akukho kulokhu kuhlola okungumsebenzi womshini ngokuqondile. Kodwa noma ngabe ibhodlela liyadlula kunqunywa emgqeni wokukhiqiza: ngisho nezindonga, azikho izindawo ezincane, ukusatshalaliswa kwezinto ezingaguquki. Ibhodlela elihluka ngokuqina kodonga lihluleka ukuhlolwa kwengcindezi, isitobhi esigcwele. Kungakho, emsebenzini oqinisekisiwe, ukulawula ukujiya kodonga ngenhla kungeyona into enhle — kungumehluko phakathi komkhiqizo odayiswayo nezilahlwa.
Lapho amathangi e-IBC egcina khona
Ama-IBC abonakala kuzo zonke izimboni eziningi zemishini ye-Kinggle esebenzayo. Okusobala ngamakhemikhali noketshezi oluningi - amakhemikhali ezimboni, ama-concentrate okuhlanza, izinto zokugcoba. Ukudla nesiphuzo kusetshenziselwa ukwenza isiraphu, amafutha, ijusi egxilile, nolunye uketshezi oluhanjiswa ngobuningi. Ezolimo zithembele kuzo ukuthola umanyolo noketshezi oluvikela izitshalo. Ukwelashwa kwamanzi, okuxubene nokwakhiwa, kanye nokuphakathi kwemithi yonke imikhumbi ekuma-IBC nayo.
Ukuze uthole isevisi yamakhemikhali ngokukhethekile, amanye amabhodlela e-IBC anwetshwa ngokubambisana nesendlalelo sokuvimbela ukumelana okwengeziwe - okuyilapho lokhu kuxhumeka khona.i-co-extrusion enezingqimba eziningi. Isimiso siyafana nethangi likaphethiloli: ngcwaba umgoqo odongeni ukuze uvikele uketshezi olunolaka ukuba lungangeni noma luhlasele i-polyethylene esikhathini eside sokulondoloza.
Okufanele uhlole ngaphambi koku-oda umugqa we-IBC
Uma ulinganisa umshini we-IBC, izinto ezimbalwa zifanele ukubethelwa ngaphambi kokuthi usayine noma yini:
- Okukhiphayo okungokoqobo, hhayi umjikelezo owomile.Isibalo sekhathalogi siwusilingi. Udonga lwamalitha angu-1000 luthatha isikhathi sangempela ukuphola ngaphambi kokuthi luphume ngaphandle kokukhubazeka, ngakho hlela umthamo ngamanani afinyelelekayo.
- Amandla okulawula ukujiya kodonga.Kuma-IBC aqinisekisiwe lokhu akuxoxiswana ngakho. Buza ukuthi mangaki amaphoyinti okulawula isistimu ewaphethe eduze kwejele.
- Ukuphatha i-HMWHPE.Qinisekisa ukuthi ukusethwa kwe-plasticising kucaciswe okubalulekile kwe-molecular weight, hhayi i-HDPE ejwayelekile — ayicubunguli ngokufana.
- Izinyathelo nezinsizakalo.Umdwebo womshini wamathani angu-55, ongamamitha ayishumi ongu-110–150 kW udinga indawo yaphansi, isisekelo, amandla, namanzi okupholisa ukuze kufane. Hlola ukuthi isitshalo sakho singasibamba ngaphambi kokuthi sithunyelwe.
- Ukuthi udinga amandla okuvimbela.Uma uzosebenzisa amakhemikhali anolaka, nquma kusengaphambili ukuthi udinga i-co-extrusion ukuze uthole isendlalelo sokuvimbela - kushintsha ukucaciswa komshini.
Imibuzo ejwayelekile ukubuzwa
Liyini ithangi le-IBC futhi lenziwa kanjani?
I-IBC (i-intermediate bulk container) iyisitsha esilinganiselwa ku-1000-litre sokuhambisa nokugcina uketshezi ngobuningi. Ingxenye ephethe uketshezi ibhodlela lepulasitiki elibunjwe ngokushaywa; ihlala ngaphakathi kwekheji yensimbi eshiselwe ishubhu ebekwe phezu kophalethi. Ikheji kanye nephalethi kuhlanganiswe ngokwehlukana - umshini wokubumba umshini wenza ibhodlela, okuyingxenye eqinile.
Kungani amabhodlela e-IBC enziwe nge-HMWHDPE?
I-HDPE enesisindo samangqamuzana aphezulu inokumelana nokuqhekeka kwemvelo okungcono kakhulu kune-HDPE evamile. Ibhodlela le-IBC libamba eduze kwethani loketshezi futhi liyanqwabelana, ngakho izindonga zalo ezincane kufanele zimelane nokuqhekeka ngaphansi komthwalo ongapheli iminyaka. I-HDPE ejwayelekile ngeke isinde emjikelezweni womsebenzi; I-HMWHPE iyakwenza.
Imuphi umshini owudingayo ukuze uvuthele i-1000L IBC?
Udinga umshini omkhulu wekhanda lokugcina (i-accumulator). Ukwakha ijele elingu-1000-litre kusho i-accumulator enkulu, amandla okucindezela acishe abe ngu-1000 kN, namandla okufaka amapulasitiki anele ukuphusha lokho kuncibilika ngokushesha ngaphambi kokuba kunciphe. I-KGS1000L-IBC ye-Kinggle ihlinzeka ngokucindezela okungu-1000 kN, izikulufu ezingamawele ezingu-100 mm, kanye ne-accumulator yamalitha angu-33 kuhlaka lwamathani angama-55.
Ingabe ama-IBC abunjwe ngokufutheka angaphatha amakhemikhali ayingozi?
Yebo, uma idizayini iqinisekiswe yi-UN yezimpahla eziyingozi. Ibhodlela, ikheji kanye nephalethi zivivinywa njengeyunithi - ukupakisha, ukwehla, ukuvuza nokuhlolwa kwengcindezi yangaphakathi - kanye nemiklamo eqinisekisiwe inomaka we-UN njengo-31HA1 we-IBC eyinhlanganisela. Amayunithi aqinisekisiwe nawo adinga ukuhlolwa kabusha ngezikhathi ezithile empilweni yawo yesevisi. Umsebenzi womshini ukukhiqiza ibhodlela elinezindonga ezilinganayo, ezingaguquki ukuze lidlule.
Mangaki amabhodlela e-IBC ongakhiqiza umshini owodwa ngehora?
I-KGS1000L-IBC ye-Kinggle ikalwe cishe ngezingcezu eziyi-150 ngehora njengesibalo somjikelezo owomile. Okukhiphayo kwangempela kuncane uma ukupholisa kanye nokuphathwa kwengxenye enkulukazi ifakwe kuyo, njengoba udonga oluwugqinsi lwamalitha ayi-1000 luthatha isikhathi ukupholisa ngokwanele ukuze lukhiphe ngaphandle kokonakala. Hlela umthamo ngamanani angokoqobo, hhayi ubukhulu bomjikelezo owomile.
Uhlela ulayini wokukhiqiza we-IBC?
Sitshele okukhiphayo okuhlosiwe, uketshezi ozolugcwalisa, kanye nokuthi udinga ama-IBC aqinisekiswe yi-UN noma avimbelayo, futhi onjiniyela bethu bazocacisa umshini, ukuphatha impahla, kanye nokusethwa kokuqina kodonga ukuze kufane. Besakha imishini yokubumba i-blow blows kusukela ngo-2002, nonjiniyela abangu-15 eqenjini.
Khuluma nathi ngomshini we-IBC →Ibhodlela le-IBC libukeka lilula — liyibhokisi lepulasitiki elikhulu, phela. Kodwa ukubamba ithani loketshezi engxenyeni eyodwa ebunjiwe, unyaka nonyaka, kuwubunjiniyela obuqinile, futhi kucela imishini emikhulu kakhulu, enekhono kakhulu kukhathalogi. Thola umshini, okokusebenza, nesilawuli sodonga ngendlela efanele, futhi unesitsha esithumela uketshezi oluningi emhlabeni ngokuphephile. Phequlula ngokugcweleuhla olukhulu lwe-accumulatorukuze ubone ukuthi umugqa we-IBC ungena kuphi.
