I-KGB200L/LP iyiplathifomu ye-Kinggle engu-250L-class yokuhlanganisa izigqoko zamakhemikhali ezingu-220L. Iphrojekthi esebenzayo idinga okungaphezu komshini wokubumba. Futhi idinga ukucaciswa kwesigubhu esigunyaziwe, i-HMWHDPE efanisiwe, isikhunta nokupholisa idizayini, uhlelo lwesonto, ukukhipha nokucisha ukukhanya, ukuhlolwa kokuvuza, ukuhlolwa kwekhwalithi okulandelekayo kanye nohlelo lokwamukelwa kwefekthri.
Umugqa wesigubhu wamakhemikhali kufanele uhlelwe ukusuka ephaketheni eliqediwe ukuya emuva. Isigubhu kufanele sibambe okuqukethwe okuhlosiwe. Kufanele isinde ekuhlolweni kokuphathwa nokuthutha okuchaziwe. Ukuvalwa kwayo, ibalazwe lodonga kanye namarekhodi okukhiqiza kufanele kuhlale ngaphansi kolawulo. Umjikelezo wokoma osheshayo uwodwa ufakazela ukuthi azikho zalezo zinto.
Lo mhlahlandlela ulandela isigubhu esisodwa ngeseli eliphelele. Ihlukanisa idatha yomshini eshicilelwe kokufakwayo kwephrojekthi. Iphinde ikhombise ukuthi yimiphi imiphumela okufanele ifakazelwe ngesikhathi sohlolo lokukhiqiza.
- Friza umdwebo wesigubhu, ukuvalwa, i-material, isisindo senetha kanye nemephu yodonga.
- Guqula isisindo esiqediwe sibe yi-gross parison mass, okufaka konke ukunquma.
- Qondanisa ikhanda, uhlelo lwesonto, isikhunta kanye nokupholisa ezindaweni ezibucayi.
- Chaza ukuphatha, ukwehlisa ukukhanya nokuhlola njengengxenye yomjikelezo.
- Yamukela ulayini onenhlaka egunyaziwe, izilungiselelo zokukhiqiza kanye nemibandela yokudlula elinganisekayo.
Yeka ukuthi iseli lesigubhu samakhemikhali esingu-220L esiphelele sihlanganisa kangakanani
Umshini wakha umzimba ongenalutho. Iseli lenza izigubhu eziphindaphindekayo, ezamukelekayo. Lowo mehluko ushintsha uhlu lokuthenga. Iphinde iguqule imibuzo ebuzwe ngesikhathi sobunjiniyela.
Izinto zokusebenza ezikhuphuka nomfula zingabandakanya ukugcinwa kwe-resin, ukudlulisa, ukomisa noma ukuhlanganisa lapho ukwakheka kuyidinga. Umbala kanye nethamo elingeziwe lidinga amaresiphi alawulwayo. I-Regrind idinga umthombo ochaziwe, isimo sezinhlayiyana nesilinganiso esivunyelwe. Lezi zinto zinquma ukuthi yini efika ku-extruder. Isiphakeli esingazinzile asikwazi ukukhiqiza i-parison ezinzile.
Iseli eliyinhloko liqukethe isistimu ye-extruder, ikhanda le-accumulator, iyunithi yokugoqa, isikhunta, izikhonkwane zokushaywa noma ukuhlelwa kokuvuthela phansi, isistimu ye-hydraulic nezilawuli. I-Kinggle'sIkhasi lomkhiqizo we-I-KGB200L/LPfuthi ibala isilawuli sogqinsi se-MOOG 100, ingalo yerobhothi kanye nesistimu yokuphephetha phansi encazelweni yayo eshicilelwe. I-oda lokugcina kufanele lihlonze izinguqulo ezihlinzekiwe.
Umsebenzi ongezansi uqala lapho isikhunta sivula. Isigubhu esishisayo sidinga ukususwa okulawulwayo. I-flash ephezulu nephansi kufanele isikwe ngaphandle kokulimaza izindawo zokuvala. Ukuvuleka kungase kudinge ukwenziwa ngomshini noma ukuqedwa. Ukuvala kungase kudinge ukufakwa. Isigubhu ngasinye esamukelwe sidinga ukuhlolwa kobukhulu, isisindo, udonga nokuvuza okuvunyelwene ngakho.
Izinto zokupholisa, umoya ocindezelweyo, ukuphatha impahla, ukuqoqwa kwama-trim kanye nokufinyelela okuphephile kuhlala kuzungeze leli seli. Ilabhorethri noma indawo yekhwalithi ingase ihlale ngaphandle kwayo. Leyo ndawo iphethe izivivinyo ezinde, amasampula agciniwe kanye nokubuyekezwa kwerekhodi.
Ububanzi obuphelele bubuye busho umngcele ngamunye. Ubani ohlinzeka ngesibandisi sesikhunta? Ubani ohlinzeka nge-compressor nomamukeli? Ubani oxhumanisa ukugada irobhothi? Ubani ohlinzeka ngomhloli wokuvuza? Uma umngcele ungenaye umnikazi, ngokuvamile uba ukulibaziseka kokuqalisa.
Khiya ukucaciswa kwesigubhu ngaphambi kokukhetha ukucushwa kokugcina
Inkulumo ethi "220 litre drum" ayiyona incazelo egcwele. Izigubhu ezimbili zingabelana ngevolumu yegama kodwa zidinga izimo zenqubo ezihlukile. Isigubhu esinekhanda elivaliwe elinezindandatho ezimbili sinezintamo ezihlukene kanye nezindawo zokubamba kusukela kumklamo ovulekile. Uhlelo lokuvala, okuqukethwe kanye nomzila wezokuthutha nakho kuthinta ukuhlolwa.
Qala ngomdwebo olawulwayo. Bandakanya ubukhulu obuphelele, umthamo wegama kanye ne-brimful, ukuvuleka, imininingwane yokuvala, ama-chime, amaringi, izibambo nezindawo zelebula. Maka umugqa wokuhlukanisa bese ucindezela. Khomba bonke ubukhulu obuthinta ukugcwaliswa, i-palletizing, ukupakisha noma ukulingana kwe-cap.
Engeza imephu enenombolo yokuqina kodonga. Imephu kufanele imboze iringi ephezulu, ihlombe, udonga oluseceleni, iringi engezansi, isisekelo, izintamo nezindawo zokuncinza. Inombolo eyodwa yodonga ayikwazi ukubonisa ukuthi i-resin isatshalaliswa kanjani. Ikhasi le-Kinggle libala u-3.5 kuya ku-4 mm ngohlelo lwalo olushicilelwe lwe-200L. Sebenzisa lokho njengereferensi eqondene nekhasi, hhayi esikhundleni semephu yodonga egunyaziwe.
Qopha isisindo esibunjiwe inetha. Ungafaki ukuvalwa okuhlanganiswe ngokwehlukana. Bese ulinganisa ifleshi eliphezulu, umsila ongezansi, izinsalela zentamo kanye nanoma iyiphi enye into enqunyiwe. Lokhu kudala umgomo we-gross wejele. Isigubhu esiqediwe esingu-12 kg singase sidinge ukudutshulwa ngaphezu kwe-12 kg ngoba inqubo kufanele futhi yakhe impahla ekhiphekayo.
Okuqukethwe okuhlosiwe kungokwefayela. Engeza ukuminyana, i-viscosity, izinga lokushisa lokugcwalisa, ukucindezela komhwamuko, izidingo zokuhambisana kwamakhemikhali kanye nesikhathi sokugcina esilindelekile. Umthengi kufanele futhi asho ukuthi isigubhu sizophatha izimpahla eziyingozi ezilawulwayo. Leyo mpendulo ishintsha indlela yokuqinisekisa.
I-Kinggle'sinqubo yokuthengisaicela izithombe, imidwebo, isisindo, usayizi, impahla, ukujiya, ukuphuma kwansuku zonke kanye nokumelana namakhemikhali. Lokho okokufaka kufanele kube umbhalo owodwa obuyekezwayo wesigubhu. Ikhotheshini, ukwakheka kwesikhunta nohlelo lokwamukela kufanele konke kukhomba ekubuyekezweni okufanayo.
Funda idatha eshicilelwe ye-KGB200L/LP njengesethi eyodwa efanisiwe
Ikhasi le-KGB200L/LP linikeza imvilophu yokuqala ewusizo. Ihlonza isigaba sesitsha esingu-250L esiphezulu, umshini we-39 t kanye nelungiselelo elihleliwe lokuvala okuvulekile. Iphinde ifake ohlwini lwamandla okubamba angu-760 kN, ipuleti elingu-1300 ngo-1500 mm kanye nosayizi omkhulu wesikhunta ongu-1100 ngo-1700 mm.
Ithebula le-extrusion yomphakathi libonisa izikulufu ezimbili ezingu-100 mm ezinezilinganiso ezingu-32 L/D. Umthamo wokuncibilika we-HDPE oshicilelwe ngu-180 kg/h isikulufu ngasinye. Ithebula liphinde libe nohlu lwe-accumulator engu-25 L kanye nereferensi yesisindo se-PE accumulator engu-18 kg. Lawa amanani ekhasi lomshini. Azifakazeli isigubhu esithile, inhlaka noma umjikelezo ngaphandle kokuhlolwa okufanayo.
| Into eshicilelwe ye-I-KGB200L/LP | Inani lewebhusayithi | Yini iphrojekthi okusamele ihlole |
|---|---|---|
| Umthamo omkhulu wesiqukathi | 250 L | Isikhunta sangempela, isidingo sokudutshulwa, i-geometry nendlela yokususa |
| Usayizi womshini nesisindo | 9.5 x 4.1 x 6.5 m; 39 t | Imvume yesevisi, isisekelo, uhlelo lokuhlukanisa izinto zokuthutha kanye nokuphakamisa |
| Amandla okubamba | 760 kN | Indawo ehlongozwayo, ingcindezi yokushaywa, i-pinch-off load kanye nemajini |
| Ubukhulu bosayizi wesikhunta | 1100 x 1700 mm | Gcwalisa imvilophu yesikhunta, amapayipi, ama-nifolds kanye nezingxenye ezihambayo |
| Ukujiya kwesikhunta | 810 kuya ku-950 mm | Kuvalwe isitaki sesikhunta nomdwebo wesixhumi esibonakalayo se-platen |
| Isikulufu kanye ne-L/D | 100 mm x 2; 32 L/D | I-architecture yesendlalelo esi-odwe, ibanga le-resin kanye nesistimu yombala |
| Umthamo wokuncibilika we-HDPE oshicilelwe | 180 kg/h x 2 | Okukhiphayo okuzinzile ngokwakhiwa okugunyaziwe kwe-HMWHPE |
| I-Accumulator | 25 L; 18 kg PE inkomba | I-gross parison mass, i-reserve kanye nephrofayili ehleliwe |
| Vuthela umoya | 0.8 MPa; 1.8 m³/min | Ikhwalithi yomoya edingekayo, ukugeleza okuphezulu, umamukeli nokucindezela emshinini |
| Amanzi okupholisa | 0.3 MPa; 120 L/min | Izinga lokushisa lokuhlinzeka, izinga lokushisa lokubuyisela, ikhwalithi nomthwalo wokushisa |
| Ireferensi yamandla ashicilelwe | 70 kuya ku-80 kW isilinganiso | Umkhawulo wokulinganisa, umkhiqizo, izilungiselelo kanye nesimo sokukhiqiza |
Ikhasi futhi libonisa 300 pcs/h njengokuthi “Okukhiphayo (Umjikelezo owomile).” Lokho akuwona umkhiqizo wokukhiqiza wezigubhu zamakhemikhali. Ichaza inkomba yokunyakaza komshini owomile. Ikhasi elifanayo lishicilela izigubhu eziyi-17 kuye kwezingama-20 ngehora ngokusetshenziswa kwemigqomo yamakhemikhali. Gcina womabili amalebula eqinile.
Ithagethi elungile yokwamukela akuyona inombolo ngokwayo. Yamukelwa izigubhu ngesikhathi okuvunyelwene ngaso ngaphansi kwemibandela yokukhiqiza egunyaziwe. Ukugijima kumele kufake ukukhishwa, ukufutha, ukupholisa, ukukhipha, ukuphungula, ukuhlola nezitobhi ezibaliwe.
Funda idatha emaqenjini axhunyiwe. Ubukhulu besikhunta buhambisana ne-stroke yokuvula kanye nendlela yokususa. I-Accumulator mass ingeye-gross shot mass kanye ne-resin. Ukugeleza komoya kungokwakho nengcindezi emshinini. Inani elikhulu elilodwa alikwazi ukunxephezela okufanayo okubuthakathaka kwenye indawo kuseli.
Kungani isijobelelo /LP kungafanele sinyamalale kukhotheshini
I-Kinggle okwamanje ishicilela amakhasi amabili omkhiqizo ahlobene. Omunye uqamba inkundla ye-KGB200L/LP ekhethekile yemigqomo yamakhemikhali. Omunye ubiza umshini wezigubhu zepulasitiki we-KGB200L 220 litre. Ikilasi labo okwabelwana ngalo elingu-250L alenzi amagama emodeli aguquleke.
Ikhasi le-KGB200L/LP libala umshini ongu-39 t nezikulufu ezimbili ezingu-100 mm. Incazelo yayo igxile ekhanda le-accumulator elinezingqimba ezimbili. Ikhasi le-KGB200L libala umshini we-36 t kanye nesikulufa esisodwa esingu-120 mm. Ishicilela i-320 kg/h ye-HDPE. Womabili amakhasi abonisa imvilophu efanayo yesikhunta esibanzi kanye nereferensi ye-clamp engu-760 kN.
Lowo mehluko ukhomba ezakhiweni, hhayi nje umthamo. Isakhiwo esinama-extruder amabili singasekela isakhiwo sesendlalelo esi-odwe noma ukuhlukaniswa kwezinto. Isakhiwo se-single-extruder sinikeza indlela ehlukile yokuncibilika. Umsebenzi oqondile wesendlalelo ngasinye usadinga umdwebo wenqubo ebhaliwe. Ungalokothi ucabange ukuthi ama-extruder amabili adala ngokuzenzakalelayo umgoqo odingekayo, ukwakheka kokuqukethwe okugaywe kabusha noma ukuhlelwa kombala.
I-KGB200L/LP ukuma komphakathi
Isiteji esikhethekile esingu-220L esinendandatho ekabili yamakhemikhali. Ikhasi linohlu lwezikulufu ezimbili ezingu-100 mm, incazelo yekhanda elinezendlalelo ezimbili kanye nesisindo somshini esingu-39 t.
KGB200L ukuma komphakathi
220 litre plastic umshini wezigubhu. Ikhasi libala isikulufu esisodwa esingu-120 mm, umthamo wokuncibilika we-HDPE ongu-320 kg/h kanye nesisindo somshini esingu-36 t.
I-oda lokuthenga kufanele lifake imodeli egcwele, ukubuyekezwa kanye nokucushwa. Namathisela umdwebo wokugeleza kwenqubo. Faka kuhlu zonke i-extruder, motor, screw, head passage nesilawuli. Bonisa ukuthi iyiphi into ephakela isiqephu ngasinye. Uma isilinganiso sesendlalelo silawulwa, chaza ububanzi bokusebenza kanye nendlela yokuqinisekisa.
Lokhu kulawula kuvikela izinhlangothi zombili. Umthengi uthola i-architecture ehlosiwe. Umphakeli uthola ithagethi yobuchwepheshe ezinzile. Iphinde igcine uhlu lwezingxenye ezisele, imidwebo kagesi kanye nokuqeqeshwa komsebenzisi okuhambisana nomshini ofakiwe.
Lawula i-HMWHPE njengokufakwayo kokukhiqiza, hhayi ilebula ejwayelekile
Amagama ereferensi yesicelo se-Kinggle HMWHDPE. I-acronym ichaza i-polyethylene enesisindo esiphezulu se-molecular high-density. Alikhombi nelilodwa ibanga eliqondile. Ukusebenza kwesigubhu kuncike kunhlaka ekhethiwe, ukwakheka, umlando wokucubungula kanye nokwakheka kwephakheji.
Ifayela lempahla eligunyaziwe kufanele lisho umphakeli kanye nebanga. Engeza ishidi ledatha elibalulekile, i-masterbatch yombala, izithasiselo nemithetho yokulawula ushintsho. Rekhoda ukuthi izikatho ezingenayo zikhonjwa kanjani. Uma elinye ibanga livunyelwe, sho ukuhlolwa kokugunyazwa ngaphambi kokuba lingene emkhiqizweni ojwayelekile.
I-Regrind idinga umthetho wayo. Hlukanisa ukunquma okuhlanzekile okungaphakathi kwenqubo nokokusebenza okugaywe kabusha kwangemva kokusetshenziswa. Chaza umthombo ovunyelwe, ukulungiswa, usayizi wezinhlayiyana, isitoreji kanye nesilinganiso senhlanganisela. Rekhoda ukuthi o-opharetha basabela kanjani lapho igrinder noma isihambisi sima. Iphesenti esikrinini seresiphi inenani elincane uma ukusakaza okuphakelayo kwangempela kungalawulwa.
Umswakama, ukungcola kanye nezinhlawulo kungaphazamisa ukuphakela noma ikhwalithi yendawo. Izinga lokushisa lezinto ezibonakalayo nokuziphatha kwenqwaba nakho kungashintsha ukutakula. Hlola isistimu yangempela phakathi nesivivinyo sokukhiqiza. I-resin kufanele ihambe nge-hopper ehlosiwe, i-blender, i-conveyor kanye ne-regrind loop.
Uma isigubhu sizophatha amakhemikhali, ukuhambisana kungokohlelo lwephakheji eliqediwe. Umshini wokubumba awukwazi ukusungula ukuhambisana ngokwawo. Into ehlosiwe, ubude besikhathi sokugcinwa, ukuchayeka kwemvelo kanye nemithetho esebenzayo inquma ubufakazi.
Ushintsho olubalulekile lungashintsha amandla nokuncibilika. Ingashintsha indlela i-parison enweba ngayo emasongweni nasemakhoneni. Yingakho imvume yezinto ezibonakalayo kanyeuhlelo lwesontoakufanele iphathwe njengamaphrojekthi ahlukene.
Yakha i-parison ezungeze izindandatho, amahlombe, isisekelo kanye nezindawo zokuvala
Isigubhu esikhulu asinwebeki ngokulinganayo. Ihlombe lihamba phezu kwengxenye eyodwa yesikhunta. Ikhona elingezansi lihamba phezu kwelinye. Amaringi, izindawo zokuthintana kanye nentamo ngayinye icela isonto lezinto ezahlukene. Igebe elilodwa lokufa alikwazi ukusebenzisa yonke indawo ngokulinganayo.
Qala ngobuningi. Engeza isigubhu esiqediwe, i-top flash, i-flash engezansi, i-neck scrap nokunye ukunquma. Leli yi-gross parison mass. Qhathanisa namandla e-accumulator a-odiwe ngaphansi kwesisekelo senhlaka egunyaziwe. Shiya indawo egciniwe yobunjiniyela esikhundleni sokufanisa ubukhulu obushicilelwe ngokunembile.
inqwaba yesigubhu esiqediwe + i-top flash + umsila ongezansi + intamo noma isibambo esilahliwe + nezinye izinto ezisikiwe
Okulandelayo, yenza imephu yesonto ngobude bayo. Sebenzisa imephu yodonga enezinombolo evela esigubhu esigunyaziwe. Xhuma indawo ngayinye ebalulekile yesigubhu endaweni ohlelweni lwejele. Iphrofayili yokuqala iyiresiphi yokuqala kuphela. Isilingo sokukhiqiza kufanele sibuyekeze kusukela kumiphumela yodonga olulinganisiwe.
Buka izindawo ezinendandatho ekabili. Into encane kakhulu inganciphisa udonga lwasendaweni noma iguqule ijometri yeringi. Okuningi kungandisa isisindo, isikhathi sokupholisa kanye ne-flash. Izintamo nokuvalwa kudinga i-geometry ezinzile. Isisekelo sidinga izinto ezanele zokuthintana nokusebenza komthelela. Ayikho kulawa magoli exazululwa ngokwenza isigubhu sonke sibe nzima.
Ukukhishwa kwe-accumulator nakho kubalulekile. I-parison kufanele ifake isikhunta phakathi nesikhathi esilawulwayo. Izinga lokushisa elincibilikayo, isivinini sokukhipha, ukunyakaza kwe-die-gap kanye nesikhathi sokuvala isikhunta kuyasebenzisana. Uma i-parison ilenga isikhathi eside kakhulu, i-sag ishintsha imephu yodonga ngaphambi kokuba isikhunta sivale.
Gcina iphrofayela yokugcina enenombolo yokubuyekeza. Rekhoda i-die tooling, i-resin, izindawo zokubeka izinga lokushisa, isikhathi sokukhipha kanye nesampula yemephu yodonga. Iphrofayili engenazo lezi zimo kunzima ukuyikhiqiza.
Phatha isikhunta sesigubhu kanye nesekhethi yokupholisa njengesinqumo esisodwa sokuklama
Imvilophu yesikhunta yomphakathi iyisheke elifanelekile kuphela. Akufakazeli ukuthi isikhunta sizophola ngokulinganayo, sikhulule isigubhu noma sisule irobhothi. Buyekeza ukuhlanganiswa okuphelele kwesikhunta. Kufaka phakathi ukuphindaphindeka, ukugoba kwepayipi, i-hardware ye-blow, okufakwayo okunyakazayo, amabhlogo wokuncinza namaphoyinti okuphakamisa.
Ulayini wokuhlukanisa kanye nokuncinza kufanele kulawule ijele elisindayo. Ukusikwa kufanele kuvaleke ngokungaguquki ngaphandle kokubamba impahla eningi kakhulu. Amaphakethe weflashi adinga indawo yesisindo esilindelekile. Imininingwane yentamo nephansi kufanele ihambisane nomdwebo wesigubhu kanye nendlela yokuqeda eyehla nomfula.
Ukupholisa kufanele kulandele umthwalo oshisayo wesigubhu. Izindandatho nokuguquguquka okukhulu kungabamba ukushisa. Ama-sidewalls abanzi angakhubazeka ngesikhathi sokususwa. Isisekelo nezindawo zokuvala zingadinga ukulawulwa kwezinga lokushisa okuqinile. Dala amashaneli azungeze lezi zidingo esikhundleni sokusebenzisa isifunda esisodwa esilula kuso sonke isikhunta.
Hlukanisa isikhunta ezindaweni zokupholisa eziqanjwe igama. Nikeza indawo ngayinye ukugeleza okuqondisiwe nesimo sokungena. Nikeza ukuxhumana okufinyelelekayo kanye nohlelo lokugungxusha. Ngesikhathi sokuhlolwa, rekhoda ukunikezwa kanye namazinga okushisa okubuyisela. Ukufundwa kwengcindezi kukodwa akukwazi ukubonisa ukuthi ukushisa kuyashiya isekethe ngayinye.
Ukususwa kwezinga lokushisa kuyingxenye yomjikelezo. Ukukhishwa kwangaphambi kwesikhathi kungase kwenyuse okukhiphayo kuyilapho isigubhu sisathambile. Irobhothi, isihambisi noma u-opharetha angakwazi ke ukuhlanekezela izindandatho noma izindawo zokuvala. Chaza isimo sokususa esiphephile ngobufakazi obunobukhulu nobusebenzayo.
Ikhasi le-Kinggle libala u-0.3 MPa kanye no-120 L/min njengezithenjwa zomshini zokupholisa amanzi. Lawa manani asiza usayizi woxhumo. Akuzona izicaciso eziphelele ze-chiller. Iphakheji lokugcina lokupholisa lidinga izinga lokushisa lamanzi, isimo sokuklama okuzungezile, umthwalo wokushisa kwesikhunta, umthwalo wokushisa womshini, ukuzinza kokugeleza kanye nekhwalithi yamanzi.
Sebenzisa i-i-extrusion blow molding mold guide designukubukeza ukuphuma, ukuncinza, ukupholisa nokukhulula. Faka umdwebo wesikhunta owamukelekile efayeleni lobuchwepheshe elifanayo nesakhiwo somshini.
Hlela ukuphuma, ukunciphisa ukukhanya nokuhlola ukuvuza ngaphakathi komjikelezo
Umjikelezo wokubumba awupheli lapho isikhunta sivuleka. Isigubhu esikhulu sisadinga ukususwa okuphephile nokuqedwa okulawulwayo. Lezi zinyathelo zingaba umkhawulo wangempela wokukhiphayo uma zengezwa ngemva kokwakhiwa komshini.
Qala ngokukhipha. Chaza indawo yokubamba, izinga lokushisa lesigubhu, umthwalo okhokhelwayo kanye nendlela yokuhamba. Irobhothi kufanele lisule isikhunta, ukugada kanye nokuvuthela ihadiwe. Ukubamba kwayo akufanele kuchoboze indandatho efudumele noma kumake iphaneli yelebula. Iphoyinti le-handoff kufanele lisekele isigubhu ngaphandle kokugingqika okungalawuleki.
Okulandelayo, beka imephu yonke indawo. I-flash ephezulu, umsila ophansi kanye nempahla yentamo ingase idinge amathuluzi ahlukene. Vikela ubuso bokuvala kanye nobukhulu obubucayi. Qoqa ukunquma ngaphandle kokukuxuba nemfucumfucu yaphansi. Uma i-trim ehlanzekile ibuyela enkambisweni, bonisa indlela eya ku-grinder ne-blender.
Ukuhlolwa kokuvuza kudinga umngcele obhaliwe. Chaza izindawo ezihloliwe zokuvuleka, isimo sokuvala, ingcindezi noma indlela yokuvala, isikhathi sokuzinzisa, isikhathi sokuhlola kanye nomkhawulo wokwenqaba. Chaza futhi ukuthi kwenzekani ngemva kokwehluleka. Isigubhu esinqatshiwe kufanele sihlale silandeleka endaweni yaso, iwindi lesikhathi kanye nerekhodi lenqubo.
| Isiteshi | Okokufaka | Okukhiphayo | Ubufakazi bokuthwebula |
|---|---|---|---|
| Ukukhipha irobhothi | Isigubhu esibunjiwe esifudumele | Isigubhu esisekelwe esiteshini sokunquma | Ukusula, amamaki okubamba, isikhathi somjikelezo nokuphindaphinda |
| I-Deflashing | Isigubhu esine-process trim | Hlanza imiphetho eqediwe | Sika ikhwalithi, ukulimala kwezigubhu kanye nesisindo sokunquma |
| Isiphetho sokuvula | Izintamo ezibunjiwe | Izixhumi ezibonakalayo ezilungele ukuvalwa | Ubukhulu, ubuso kanye negeji imiphumela |
| Ukuhlolwa kokuvuza | Iqedile ukuvalwa kwesigubhu nokuhlolwa | Ukudlula noma ukwala okulandelekayo | Iresiphi, umphumela, i-ID yensimbi nesitembu sesikhathi |
| Ukuhlolwa kokugcina | Isigubhu esihloliwe | Umkhiqizo owamukelwe noma ukwenqatshwa okulawulwayo | Isisindo, ibalazwe lodonga, ubukhulu nokubukeka |
Isikhathi sonke isiteshi ngesikhathi sokuzama kwefekthri. Umshini wokubumba ungase ulinde ngoba indlela yokuphuma yinde noma isiteshi sokusika sigcwele. Lokho kubambezeleka kungokuphumayo okwamukelwe. Akumele zifihlwe ngemuva kwenombolo yomjikelezo owomile.
Amandla omshini ahlukene kusukela ekugunyazweni kokuphakheja kwe-UN
Ikhasi lomkhiqizo we-Kinggle lithi izigubhu ezivela kuhlelo lokusebenza olushicilelwe zingaphumelela ukuhlolwa kokuwa kwe-3 m futhi ziqedele isitifiketi se-UN. Gcina leso simangalo sixhumene nesicelo esishiwo. Ungayibhali kabusha njengesiqiniseko sayo yonke imigqomo, into egcwalisayo noma imakethe.
Umshini awukwazi ukunikeza uphawu lokupakisha lwe-UN. Ukugunyazwa kusebenza ohlotsheni lwedizayini yokupakisha ngaphansi kwesistimu efanele. Isigubhu esiqediwe, ukuvalwa, okuqukethwe noma imidiya yokuhlola, ukulungiswa, isimo kanye nemiphumela yokuhlolwa konke kubalulekile. Izilawuli zokukhiqiza eziqhubekayo nazo zibalulekile ngemuva kokudlula komklamo.
I-United Nations Economic Commission for Europe ishicilela incwadiImithethonqubo Yemodeli ye-UN. Isibuyekezo 24 sashicilelwa ngo-2025. Imithetho kazwelonke esebenzayo noma yemodeli ingase isebenzise uhlelo oluthile noma yengeze izidingo. Qinisekisa igunya, ilabhorethri yokuhlola kanye nomzila wokugunyaza wemakethe yendawo.
Yakha izendlalelo ezimbili zobufakazi. Okokuqala ukuhlola ukwamukela imboni yomshini. Ifakazela ukuthi iseli eli-odiwe liqhuba isigubhu okuvunyelwene ngaso ngaphansi kwezimo ezichaziwe. Okwesibili ukuhlola uhlobo lomklamo wokupakisha. Ifakazela amaphakheji aqediwe ngokumelene nohlelo olusebenzayo. Enye ayishintshi enye.
Ngesikhathi sokuhlolwa komshini, linganisa izici ezisekela ukuhlolwa kwakamuva. Rekhoda i-net mass, i-gross shot mass, imephu yodonga, ubukhulu bokuvala, ijometri yokukhala, umphumela ovuzayo kanye nezilungiselelo zenqubo. Gcina amasampuli anelebuli. Lokhu kunikeza ithimba lokuhlola ukupakisha indawo yokuqala elandelekayo.
Ukuze uthole imininingwane eyengeziwe mayelana nenhloso yokuhlola umkhiqizo, sebenzisa i-Kinggle ekhonai-chemical Drum drop-test guide. Gcina isihloko samanje sigxile kuseli yokukhiqiza. Lokho kuhlukaniswa kusiza abathengi bathole impendulo yokuhlanganiswa komshini noma impendulo yokuhlola ngaphandle kokufunda amakhasi amabili asho into efanayo.
Bala okukhiphayo okwamukelekayo ezenzakalweni zangempela zokukhiqiza
Ikhasi lomkhiqizo lishicilela izigubhu eziyi-17 kuye kwezingama-20 ngehora ngokusetshenziswa kwalo okuqanjwe igama. Lokho kuyinkomba ewusizo yokuhlela. Akusona isilinganiso esiqinisekisiwe sesigubhu esihlukile. Isisindo, imephu yodonga, inhlaka, ukupholisa isikhunta, ukuphuma nokuhlola konke kungashintsha umphumela.
Qala ngokugijima okunesikhathi. Bala wonke umcimbi wokubumba. Bese uhlukanisa isigubhu ngasinye njengesivunyiwe, sinqatshiwe noma esilinde ukuhlolwa. Qopha zonke izitobhi kanye nembangela yakho. Sebenzisa uhlelo lwekhwalithi olufanayo oluzobusa ukukhiqizwa.
izigubhu ezamukelekile ÷ waqaphela amaminithi okukhiqiza x 60
Bala futhi isidingo sezinto ezibonakalayo. Phindaphinda i-gross mass yesonto ngokubumba imicimbi ngehora. Ungaphindaphindi isisindo sesigubhu esiqediwe ngenani lekhathalogi. Leso sinqamuleli asiyinaki i-flash, inqaba, izinto zokuqalisa nokunye ukulahleka kwenqubo.
I-gross parison mass x imicimbi yokubumba ngehora
Hlukanisa isivuno sokudlula kuqala ekusebenzeni kabusha noma ukuhlola kabusha. Isigubhu esingaphumeleli esiteshini sokuvuza futhi kamuva esidlula ngemva kokulungiswa kokuvalwa akufanele sinyamalale ohlwini lomcimbi. Isizathu sibalulekile. Ingase ikhombise ukubumba, ukuqeda, ukuhlanganisa ukuvala noma umhloli.
Ukupholisa kuvame ukulawula umjikelezo. Uma imizuzwana embalwa eyengeziwe ivikela ijometri yeringi, leso sikhathi singesezinga elamukelekile. Ukukhishwa okusheshayo okudala izintamo eziyisiyingi noma ubukhulu obungazinzile akuyona inzuzo yokukhiqiza.
Sebenzisa umgijimo omude owanele ukuze udalule ukutakula kanye nebhalansi yomfula. Rekhoda izilungiselelo zomshini ekuqaleni nasekupheleni. Iumhlahlandlela wesikhathi somjikelezoichaza indlela yokuhlukanisa ukubuyiswa kwe-extrusion, ukubumba, ukupholisa nokusingatha. Iumhlahlandlela wamandlaichaza ukuthi kungani amandla namandla isigubhu ngasinye esamukelwe sidinga umkhawulo wokulinganisa oshiwo.
Isethi yokugcina ye-KPI ewusizo ihlanganisa izigubhu ezamukelwayo ngehora, isivuno sokudlula kuqala, amakhilogremu aphelele ngesigubhu esamukelwe, nquma amakhilogremu isigubhu ngasinye, isikhathi sokuphumula esibaliwe namandla ngesigubhu esamukelwe. Inombolo ngayinye idinga umthetho okuvunyelenwe ngawo wokuqala nokuma.
Hlela umngcele wefekthri uzungeze iziqongo, ukufinyelela nokususwa kokushisa
Ubukhulu bemishini yomphakathi buyi-9.5 ngo-4.1 ngo-6.5 m. Lelo bhokisi akusona isikhala sokufaka. Ama-opharetha, izinguquko zesikhunta, amapulatifomu, amakhabethe, amapayipi, amaconveyor kanye nonogada kudlulela ngalé kwayo. Uphahla kufanele futhi luvumele ukumiswa nokugcinwa.
Qala ngomdwebo wesakhiwo semishini. Engeza isikhala sokudonsa sokulungisa izikulufu nezingxenye ze-hydraulic. Maka umzila wokukhunta osuka elolini noma endaweni yokugcina impahla uya kumapuleti. Hlola umthamo we-crane noma i-forklift kuzo zonke izindawo. Bonisa lapho kuzohamba khona izigubhu ezishisayo nezibani.
Umoya ocindezelwe udinga ingcindezi nokugeleza ekuxhumekeni komshini. I-Kinggle ishicilela i-MPa engu-0.8 kanye ne-1.8 m³/min. Igumbi le-compressor kumele libhekane nokulahleka komugqa, abanye abasebenzisi, isidingo esiphezulu, umthamo womamukeli kanye nokwelashwa komoya. Inqubo yokufutha nayo idinga izinga lomoya okuvunyelwene ngalo.
Ukupholisa kudinga izinga lokushisa elizinzile nokugeleza. Ikhasi lomphakathi libala i-0.3 MPa kanye ne-120 L/min. Cela ishidi lokulayisha ukushisa elihlukanisa isikhunta, ama-hydraulics nabanye abasebenzisi. Usayizi we-chiller noma umbhoshongo wokupholisa wesimo sendawo sendawo kanye nekhwalithi yamanzi.
Ukuhlelwa kukagesi kudinga umthwalo oxhunyiwe, i-voltage, imvamisa, umzila wekhebula, ukuvikelwa kanye nokuhlolwa kwe-transformer. Umugqa wekhasi wama-70 kuya ku-80 kW “ukusetshenziswa kwamandla okumaphakathi” kuyireferensi yamandla. Akuwona umthwalo ofakiwe futhi akuwona amandla isigubhu ngasinye.
Buyekeza okuphelelevuthela uhlelo lokusebenza lokubumbangomshini nabahlinzeki abasizayo. Faka zonke izimo zokuhlinzeka kanye nomngcele esivumelwaneni sobuchwepheshe.
Qalisa isivivinyo sokwamukela esilandela isigubhu esisodwa esilandelekayo
Ukuhlolwa kokwamukelwa kwefekthri kufanele kusebenzise umdwebo ogunyaziwe wesigubhu, isikhunta kanye nokokusebenza. Uma i-resin yokukhiqiza ingatholakali, bhala enye indawo kanye nemikhawulo yomphumela. Ungabizi ukunyakaza komshini owomile ukuhlolwa kokwamukela umkhiqizo.
Vumelana ngohlelo lokuhlola ngaphambi kokuvakasha. Yisho amathuluzi, usayizi wesampula, ubude besikhathi sokusebenza kanye nemikhawulo yokwamukela. Nquma ukuthi izitobhi zibalwa kanjani. Chaza ukuthi yiziphi izilungiselelo ezingase zishintshe ngesikhathi sokusebenza nokuthi ubani ogunyaza ushintsho.
- Qinisekisa isakhiwo.Hlola imodeli egcwele ye-KGB200L/LP, ama-extruder, ikhanda, isilawuli, i-clamp, irobhothi, ukuvuthela ngezansi, ukugada noku-oda izinsizi ngokumelene nenkontileka.
- Qinisekisa ukulinganiswa nezinsiza.Qopha ama-ID wezinsimbi. Qinisekisa amandla, umoya kanye nezimo zokupholisa emngceleni womshini.
- Layisha okokusebenza okugunyaziwe.Rekhoda ibanga le-resin, inkatho, umbala, okungeziwe kanye neresiphi ye-regrind. Landela indlela yokudlulisa okuhlosiwe.
- Zinzisa inqubo.Finyelela izimo eziphindaphindayo zokuncibilika, ukutholwa kwe-accumulator, ukuziphatha kokukhipha, ukupholisa nokukhipha ngaphambi kokuqala ukugijima okusemthethweni.
- Friza iresiphi yokuqala.Londoloza amazinga okushisa, izivinini, iphrofayela yesonto, izikhathi, izingcindezi nezilungiselelo ezingezansi zomfula ngenombolo eyodwa yokubuyekeza.
- Qalisa iwindi okuvunyelwene ngalo.Bala izigubhu ezibunjiwe, ezamukelwayo nezinqatshiwe. Faka isitobhi ngasinye ngobude nesizathu.
- Linganisa uhlelo lwesampula.Hlola ubukhulu, ubukhulu, imephu yodonga, ijometri yeringi nentamo, ikhwalithi yokunquma, ukubukeka nomphumela ovuzayo.
- Hlola ibhalansi yomfula.Qinisekisa ukuthi irobhothi, ukunquma, umhloli nezihambisi zingagcina izinga lokubumba ngaphandle kokunqwabelana okungaphephile.
- Vala konke ukuchezuka.Rekhoda umphumela, umnikazi kanye nendlela yokuhlola kabusha. Ungalufihli udaba oluvuliwe esitatimendeni esijwayelekile “sokuhlolwa okuphasile”.
Gcina amasampula kusukela ekuqaleni, phakathi nasekupheleni. Lebula isigubhu ngasinye ngesikhathi, iresiphi kanye nomphumela. Gcina imephu yodonga kanye nerekhodi elivuzayo ngombiko wesilingo. Lokhu kushintsha ukuvakasha kwasembonini kube ubufakazi obungasekela ukuqalisa kwakamuva nokuxazulula inkinga.
Thatha izithombe amasampula agunyaziwe namalebula awo. Khipha iresiphi yokugcina ngaphambi kokuvala. Umbiko kufanele futhi uklelise ukubonwa okungaxazululiwe okungazange kubangele ukwenqatshwa. Le mininingwane inika ithimba lesayithi indawo ecacile yokuqala kabusha ngemva kokufakwa.
Ukuhlolwa kwephakheji elisebenzayo kungafakazelwa ngesikhathi sephrojekthi yomshini uma kuvunyelwene indlela. Nokho ukugunyazwa okusemthethweni kohlobo lomklamo kungenzeka kwenye indawo. Gcina leyo mibiko ngokwehlukana. Umbiko ngamunye kufanele usho ukuthi ufakazela ini.
Inqubo yokuthengisa ye-Kinggle ihlanganisa ukuhlola, ukuhlola kanye nesimemo sokujoyina ukuhlolwa. Sebenzisa lelo thuba ukulandelaUmhlahlandlela wokuhlola ukwamukelwa kwefekthri. Ngemva kokulethwa, phinda ukuqaliswa kokwamukelwa kwesayithi okuchaziwe nezinsiza ezifakiwe kanye nesistimu yezinto ezibonakalayo.
Yakha i-RFQ elungele ukucaphuna yeseli ye-I-KGB200L/LP
Umbuzo owusizo uvumela umphakeli ukuthi ahlole yonke indlela yokukhiqiza. Qala ngefayela lesigubhu. Engeza umdwebo, izithombe kanye nesampula ebonakalayo uma ikhona. Yisho ukuthi umkhiqizo ungu-200L, 220L noma omunye usayizi ngaphakathi kwesigaba esihlongozwayo.
Nikeza isisindo esibunjwe inetha, isilinganiso seshothi esiphelele kanye nemephu yodonga enezinombolo. Yisho ibanga le-HMWHDPE, umbala, izithasiselo kanye nomthetho wokugaya kabusha. Yisho okuqukethwe, uhlelo lokuvala, imfuneko yokumelana namakhemikhali kanye nokuhlolwa kwephakheji okusebenzayo.
Chaza okukhiphayo njengezigubhu ezamukelwe ngehora. Engeza umthamo wonyaka, iphethini yokushintsha kanye noshintsho oluhleliwe. Chaza ukuthatha, ukusika, ukuphela kokuvula, ukuhlolwa kokuvuza, ukuhlolwa, ukumaka nokunamathisela. Maka ukuthi iziphi izinto u-Kingle okufanele azicaphune nokuthi umthengi uzokunikeza ini.
Namathisela idatha yefekthri. Ifaka i-voltage, imvamisa, amandla omoya ocindezelwe, umthombo wokupholisa, ububanzi be-ambient, ukuphakama, ukuphakama kwesakhiwo, umthamo we-crane kanye nepulani yaphansi etholakalayo. Engeza umumo womshini othandwayo nokugeleza kwesigubhu.
Cela impendulo ebhaliwe ngokucushwa okugcwele kwe-KGB200L/LP. Kufanele ifake imvilophu yesikhunta, i-extruder kanye ne-headarchitecture, isisekelo se-accumulator, izinsiza, uhlu olusizayo, isakhiwo, icebo lokwamukela kanye nokunikezwa kwedatha. Ungakwamukeli "ukucushwa okujwayelekile" njengokuwukuphela kwencazelo.
Isinqumo sokugcina kufanele sixhume zonke izimfuneko zogubhu ezibalulekile esicini somshini noma ukuhlolwa. Uma imfuneko eyodwa ingenaye umnikazi, ivale ngaphambi kokukhishwa kwe-oda. Uma usaqoqa amafayela, sebenzisa i-Kinggle'sdownload isikhungofuthiamavidiyo womshiniukuze uthole izinkomba ezitholakalayo. Bese uthumela iphakheji yephrojekthi elawulwayo nge-ifomu lokuxhumana.
Imibuzo ejwayelekile ukubuzwa
Lezi zimpendulo zihlanganisa imibuzo yokuthenga evame ukushintsha ukumisa noma uhlelo lokwamukela. Basebenzisa amakhasi omkhiqizo we-Kinggle wamanje njengereferensi yomshini. Amadokhumenti ephrojekthi kufanele alawule ukuhleleka kokugcina.
Imiphi imikhiqizo i-KGB200L/LP eklanyelwe ukuyenza?
I-Kinggle ibeka i-KGB200L/LP njengomshini okhethekile wesigaba esingu-250L wezigubhu zamakhemikhali eziluhlaza eziyizindandatho ezingama-220L. Isigubhu esihlukile sisadinga ukuhlolwa kwe-gross parison mass, ukulingana kwesikhunta, ukusatshalaliswa kodonga, ukuvalwa, ukupholisa, ukuphuma kanye nokuhlolwa kwephakheji okudingekayo.
Ingabe ama-pcs angu-300/h asho ukuthi umshini ukhiqiza izigubhu zamakhemikhali ezingu-300 ngehora?
Cha. Ithebula lomkhiqizo lilebula ama-pcs angu-300/h njengomjikelezo owomile. Ikhasi elifanayo lishicilela izingcezu ezingu-17 kuya kwezingu-20 ngehora ngohlelo lwalo olubizwa ngokuthi i-chemical-drum. Umphumela wokugcina owamukelwe kufanele ufakazelwe ngesikhunta sokukhiqiza, inhlaka, ukupholisa, i-automation kanye nohlelo lwekhwalithi.
Ingabe i-KGB200L/LP ingakwazi ukwenza isigubhu esiqediwe esingu-15 kg?
Ikhasi libala ireferensi yesigubhu esiqediwe esiyi-12 kuya ku-15 kg kanye nereferensi yesisindo se-PE accumulator engu-18 kg. I-gross parison mass ihlanganisa ne-flash nezinye izinsimbi. Qinisekisa ibhalansi yesisindo esiphelele, isisekelo se-resin, ukugodla kanye nemephu yodonga ngaphambi kokufriza ukucushwa kwekhanda.
Ingabe i-KGB200L/LP ingumshini ofanayo ne-KGB200L?
Cha. I-Kinggle iwashicilela njengokucushwa okuhlobene kodwa okuhlukile. Ikhasi le-KGB200L/LP libala izikulufu ezimbili ezingu-100 mm, incazelo enezingqimba ezimbili kanye nesisindo somshini ongu-39 t. Ikhasi le-KGB200L libala isikulufu esisodwa esingu-120 mm kanye nesisindo somshini esingu-36 t.
Ingabe ukuthenga lo mshini kunikeza izigubhu isitifiketi se-UN?
Cha. Umshini awunikezi umaki wokupakisha we-UN. Ukugunyazwa kusebenza ohlotsheni lomklamo wokupakisha ohloliwe ngaphansi kwemithetho efanele. Isigubhu esiqediwe, ukuvalwa, okuqukethwe okuhlosiwe noma imidiya yokuhlola, ukulungiswa, imiphumela yokuhlolwa kanye nezilawuli eziqhubekayo zokukhiqiza konke okubalulekile.
Yini okufanele ngiyithumele ngekhotheshini ye-KGB200L/LP?
Thumela umdwebo wesigubhu, izithombe, isampula, ubukhulu, ukuvuleka, isisindo sengqikithi, imephu yodonga, ibanga le-HMWHDPE, isilinganiso sokunquma, ukuvalwa, okuqukethwe, izivivinyo, okuhlosiwe okuphumayo okwamukelwe, ububanzi obuya phansi kanye nezinsiza zasefekthri. Futhi sho isakhiwo sesendlalelo esidingekayo kanye nomngcele wokuzenzakalela.
Guqula isigubhu esisodwa esigunyaziwe sibe isicaciso somshini esiphelele
Thumela i-Kinggle umdwebo wesigubhu, okokusebenza, imephu yodonga, ukuvalwa, uhlelo lokuhlola, okuhlosiwe okuphumayo kanye nezinsiza zasefekthri. Ithimba lonjiniyela lingabese liqinisekisa ukucushwa kwe-KGB200L/LP, isikhunta, izinsiza kanye nobubanzi bokwamukela.
Cela isisombululo se-I-KGB200L/LP
