Lo mbiko we-FAT uthi "udlulile." Ifakazela cishe lutho.
Ukuhlolwa kokwamukelwa kwefekthri yomshini wokubumba igalelo kuba usizo kuphela lapho isiphetho ngasinye sikhomba emuva emshinini ohlonziwe, umkhiqizo, indlela, umkhawulo kanye nomphumela.
Umshini uyajikeleza. Amabhodlela aphuma ku-conveyor. Ufakazi usayina ikhasi elibhalwe ukuthi PASS. Wonke umuntu uzizwa eqedile kuze kube yilapho umbiko ufinyelela kumphathi wephrojekthi obengekho egumbini. Iliphi ibanga le-resin eligijima? Yikuphi ukubuyekezwa kwesikhunta? Mangaki amabhodlela adlulile? Yini ngempela ehlolwe "ukuphepha KULUNGILE"? Ikhasi alikwazi ukuphendula.
Lowo umehluko phakathi kokufakaza isilingo somshini wokubumba igalelo nokudala irekhodi lokwamukela. Ukuhlolwa kokwamukelwa kwefekthri, okuvame ukufushaniswa kube yi-FAT, kufanele kudalule izikhala zezincazelo ngaphambi kokuthunyelwa futhi kulondoloze umongo owanele ukuze kuchazwe isinqumo kamuva. Akukona ukugijima komkhosi, futhi akusibo ubufakazi bazo zonke izimo zokukhiqiza zesikhathi esizayo.
I-Kinggle yamanjeinqubo yokuthengisaithi abathengi bayamenywa ukuthi babambe iqhaza ekuhloleni umshini nokuthi ukuhlolwa komuntu wesithathu kungahlelwa uma kudingeka. Noma ubani obona uhlolo usadinga iphrothokholi okuvunyelwene ngayo. Ubukhona abufaki ubufakazi.
Umbiko Wokuhlola Ukwamukelwa Kwemboni
5 L ibhodlela, I-HDPEichaza izigaba, hhayi ibhodlela
Iziqukathi ezimbili ezibizwa ngo-5 L zingase zibe nezisindo ezihlukene, izibambo, ama-neck finishes, i-pinch geometry, izimo zokunquma kanye nethagethi yodonga. Lowo mehluko ushintsha isidingo sesonto, isikhathi sokupholisa kanye nencazelo yengxenye eyamukelekile. "I-HDPE" futhi iwumndeni wezinto ezibonakalayo, hhayi ikhodi yebanga.
I-athikili yokuhlola idinga ingxenye elawulwayo yokudweba nokubuyekeza, isimo esiqediwe, izihlonzi zesikhunta kanye ne-die, umhlinzeki we-resin kanye nebanga, inqwaba, iphakheji yombala noma okungeziwe, kanye nomthetho okuvunyelwene ngawo wokuqukethwe okugaywe kabusha noma okugaywe kabusha. Izinsiza kanye nokulungiswa kwezinto nakho kungokwerekhodi lesimo. Ngaphandle kwazo, umphumela omuhle awunakuba isiqalo esiphindaphindekayo esitshalweni somthengi.
Ii-extrusion blow molding mold guide designichaza ukuthi kungani isikhunta, i-die head, indlela yokunquma kanye nedatha yokuhlola kufanele kugunyazwe njengohlelo olulodwa. Lapho kubalulekile ukusatshalaliswa kodonga, izindawo zokudweba ezifanayo kufanele zivele ku-uhlelo lwesonto kanye nerekhodi lokuqina kodonga.
Isilingo sokukhiqiza sisebenzise inhlaka [umhlinzeki, ibanga eligcwele kanye nenqwaba] eno [umbala, isimo sesengezo nesigaywa kabusha], isikhunta [I-ID nokubuyekeza], i-die and pin [ID], kanye nomdwebo wengxenye [ID nesibuyekezo]. Amasampuli ahlolwe esimweni sokuqedwa okuvunyelwene ngaso ngemuva [kuqanjwe imisebenzi engezansi].
500 x 2 pc/hayamukelekile ukuphuma kwebhodlela
Isibonelo sikopishe inkomba yekhathalogi kukholamu yomphumela. Ikhasi lamanje le-KGB5D le-KGBle lishicilela amanani amaningana ahlobene nomthamo, kodwa awalinganisi into efanayo.
Okushiwo yikhasi le-KGB5D empeleni
Lawa manani enkampani yokuqala ayireferensi yekhathalogi. Akuwona umphumela webhodlela elingashiwongo.
Umjikelezo womshini owomile ungahlola ukunyakaza nokulandelana ngaphandle kwe-resin. Umthamo we-Melt uphathelene nokuphuma kwe-polymer ngaphansi kwezimo ezishiwo. Okukhishwayo kwebhodlela okwamukelwe kwengeza isikhunta sangempela, i-resin, ukupholisa, ukusikwa, ukuhlola kanye nokwaliwa. Ukubika omunye nomunye kudala izinga lokuqiniseka okungamanga.
Ukuhlukana okufanayo kubalulekile lapho kuqhathaniswaimishini eyodwa kanye ne-double-stationnoma ukuhlolaamalungiselelo amakhanda amaningi kanye nama-multi-cavity. Izitolo ezinyakazayo eziningi noma eziningi azikhiqizi ngokuzenzakalelayo umkhiqizo ogunyaziwe owengeziwe.
Umphumela womjikelezo owomile: [imicimbi ngehora] ngaphansi [okuqanjwe ukulandelana nokufakiwe]. Umphumela wesilingo sokukhiqiza: [amabhodlela amukelwayo] phakathi [nesikhathi sokukhiqiza esichaziwe], kusetshenziswa i-athikili yokuhlola elawulwayo nezindlela zokwamukela ezirekhodwe kulo mbiko.
Umgqomo oxubile ungakhombisa ukuthi amabhodlela amukelekile abekhona. Ngeke ikwazi ukudalula ukuthi isiteshi esisodwa, inhloko noma isikhathi sidale ukwehluleka.
Ikhwalithi: idlulileifihla kokubili indlela kanye nokugeja
Isiphetho sekhwalithi sidinga umkhawulo olawulwayo kanye nokubhekwa okulandelekayo. Gcina isiteshi, ikhanda noma umgodi, isitembu sesikhathi nokulandelana kunamathiselwe kusampula ngayinye ngokusebenzisa isisindo, ukukalwa kodonga, ukuhlola ubukhulu nokuhlola ukusebenza. Okweziteshini ezimbili, ukusethwa kwezindawo ezimbili, ukuxuba wonke amabhodlela kumgqomo owodwa kungasula iphethini yendawo ebingathola inkinga yamathuluzi noma yokucubungula.
Qopha ubunikazi begeji, indlela yokulinganisa kanye nesimo esiqediwe. Intamo ingase ibukeke yamukelekile ngaphambi kokunqunywa kodwa yehluleke i-cap gauge kamuva. Isiqukathi singase sidlule ekuhlolweni okubukwayo futhi sisavuza lapho sincinza noma ekugcineni. Ukuhlola kufanele kulandele umsebenzi okufanele wenziwe ibhodlela, hhayi uhlu olujwayelekile olukopishwe komunye umkhiqizo.
Lapho kuvela iphutha, hlukanisa ubufakazi ngaphambi kokushintsha izilungiselelo ezimbalwa. Iextrusion blow molding defects guideihlukanisa izinto, i-parison, isikhunta, ukupholisa kanye nezimbangela zemishini ukuze ukulungisa kungabi ukuqagela.
Amasampuli [ububanzi be-ID] aqoqwe [isiteshi/isitolo] [izikhathi]. Ithebula [inkomba] lirekhoda inani elikaliwe ngalinye, indlela, igeji, umkhawulo wokwamukela kanye nesimo. Ukwala kuhlala kubalwa futhi kuphethe amakhodi esizathu.
Ukuphepha: kudlulileayichazi ukuhlolwa komsebenzi
Ilebula noma isimemezelo asibonisi ukuthi umshini uphendule kanjani lapho umshini wokuvikela ucushwa. Uhlelo olugunyaziwe lokuphepha kwephrojekthi kufanele luhlonze idivayisi eqalayo, isimo somshini, impendulo elindelekile, impendulo ephawuliwe kanye nokuziphatha kokusetha kabusha. Irekhodi kufanele futhi libonise ukuthi yibaphi onogada, izingidi, izitobhi eziphuthumayo kanye nezimo zamaphutha okuvunyelwene ngazo ngempela ezihloliwe.
ISO 12100inikeza izimiso ezijwayelekile zokuhlola ubungozi bemishini kanye nokunciphisa ubungozi.I-I-IEC 60204-1:2016+A1:2021ikhuluma ngemishini kagesi, ye-elekthronikhi kanye nehlelekayo yemishini. Lezi zithenjwa zisiza ukuhlela isibuyekezo, kodwa lesi sihloko asikwazi ukunquma imithetho, amazinga noma izinqubo zokuhambisana ezidingekayo endaweni oya kuyo. Ingcweti yokuphepha enesibopho somthengi kufanele ichaze lowo bubanzi.
Imisebenzi yokuphepha ihlolwe ngohlelo olugunyaziwe [i-ID nesibuyekezo]. Irekhodi [inkomba] likhomba yonke idivayisi, isimo somshini oqala ngaso, impendulo elindelekile, impendulo ephawuliwe kanye nokusetha kabusha umphumela. Ukuhlanganiswa okungahloliwe kanye nezinto zesayithi okuyiwa kuzo zifakwe kuhlu njengobubanzi be-SAT.
Isikhathi sokusebenza: 1 ihoraayinayo incazelo kuze kube yilapho iwashi lichazwa
Ingabe ihora belilinganiswa kusukela ekuqaleni okubandayo, ngemva kokuzinzisa, noma kuphela ngenkathi ukukhiqiza okuzenzakalelayo kuqhubeka? Ingabe ukugcwaliswa kabusha kwezinto, ukubanjwa kwekhwalithi, ukungenelela okwenziwa mathupha, izitobhi zokusika noma ukubala kokutholwa kwe-alamu? Ubude besikhathi obungenazo izimiso zokuqala nokumisa kuvumela amaqembu amabili ukuthi abike ukusebenza okuhlukile kusukela ekugijimeni okufanayo.
Gcina imicimbi yokubumba, izingxenye eziphelele kanye nezingxenye ezamukelekile njengezibali ezihlukene. Ukurekhoda kwenqatshwa ngesizathu kanye nokuma kwelogi ngezitembu zesikhathi. Iphepha le-NIST ekukhiqizeni ama-KPI liphatha ukutholakala, ukusebenza kahle kanye nekhwalithi njengezinyathelo ezihlukene, futhi liphawula ukuthi ukuphuma komugqa kuncike ezintweni ezisetshenziswayo, amabhafa kanye nokusebenzisana kwazo. Lowo mehluko uwusizo lapha: umshini wokubumba ungaqhubeka nokuhamba ngebhayisikili kuyilapho isilungisisi noma imikhawulo yomhloli ovuzayo yamukelwe. Bona i-Ukushicilelwa kwe-NIST.
Kubonwe umphumela omuhle = amabhodlela amukelekile / isikhathi sokukhiqiza esichaziwe
Yisho ukuthi isisekelo sesikhathi sihlanganisani. Ungasusi buthule izitobhi, ukwenqaba noma ukubanjwa kokuhlola ku-denominator.
Ubude besikhathi obudingekayo buqondene nephrojekthi ethile. Ukugijima okufushane kungaqinisekisa isimo esincane, kodwa akukwazi ukusungula umthamo wonyaka noma ukwethembeka kwakho konke ukuphila. Uma ukugcwaliswa kabusha kwezinto ezibonakalayo, ukubuyiselwa kwe-scrap, ukuzinza kwezinga lokushisa noma ukushintshashintsha kubalulekile ekwamukelweni, kufake ngokusobala kuphrothokholi.
Iwindi lokwamukela liqale [isitembu sesikhathi] laya kokuthi [isitembu sesikhathi]. Isikhathi okuvunyelwene ngaso sihlanganisa [imicimbi] futhi asibandakanyi [imicimbi]. Ilogi yomcimbi irekhoda konke ukuma, ukungenelela, ukusetha ushintsho kanye nesinqumo sokuqala kabusha.
Yakha kabusha umbiko mayelana nezimangalo, hhayi amamaki okuhlola
Ikhasi lokuqala elilungisiwe akudingeki libe lide. Idinga ukukhomba ubufakazi. Isimangalo ngasinye sokwamukela kufanele sisho umthombo waso wenkontileka, indlela yokuhlola, umkhawulo wokuphasa, umphumela wangempela kanye nerekhodi elisekelayo. Le matrix ingase iholele umbuyekezi ezithombeni, amathebula edatha, izingodo ze-alamu, izipele zamaresiphi, izinhlu zamasampula kanye nokuchezuka okusayiniwe.
| Isimangalo sokwamukela | Isidingo kanye nendlela | Umphumela wangempela | Inkomba yobufakazi | Ukuziphatha |
|---|---|---|---|---|
| Ukwakhiwa oku-odweyo kukhona | Ukucaciswa kokuthenga nohlu lokwakha olugunyaziwe, kokubili ngokubuyekeza | Ubunikazi nokuhlukile kurekhodiwe | Izithombe ze-Nameplate, yakha i-walkdown, shaya ama-ID | Ukudlula, okunemibandela noma ukuhluleka |
| Ukulandelana okomile kuyaphinda | Okuqanjwe ngokulandelana okuzenzakalelayo, iwindi lokubuka nokungenelela okuvunyelwe | Imicimbi, izitobhi kanye nezimpendulo ezibukiwe | Ilogi yomjikelezo, ukuthunyelwa kwe-alamu, ividiyo noma irekhodi lofakazi | Isho ububanzi ngokucacile |
| Ibhodlela elilawulwayo lihlangabezana nemikhawulo | Umdwebo wengxenye, indlela yokuhlola, amageji, uhlelo lwesampula kanye nemikhawulo | Amanani alinganiselwe futhi anqatshiwe, hhayi ama-avareji kuphela | Ithebula lesampula elilandelekayo ngendawo nesikhathi | Qopha zonke miss |
| Okukhiphayo okwamukelwe kuhlangabezana nokuhlosiwe | Isisekelo sesikhathi esivunyelwene kanye nencazelo yengxenye enhle | Isibalo esiphelele, isibalo esamukelwe kanye nelogi yomcimbi | Irekhodi lokuphikisa, ithebula lekhwalithi, irekhodi lokumisa | Akukho ukushintshwa kwekhathalogi |
| Ukunikezela kuyakhiqizeka | Umdwebo odingekayo, imanuwali, isofthiwe nohlu lwamaresiphi | Amafayela ahlolwe ngokubuyekezwa nangefomethi | Inkomba yedokhumenti kanye nokuhlola okuyisipele noma irisidi | Vula izikhala zibe yizinto ze-punch |
Le ndlela iphinde iguqule indlela iqembu elibhala ngayo. "Ukusebenza okuzinzile okuboniwe" kuba isitatimende esiboshelwe efasiteleni elichaziwe nakulogi lomcimbi. "Ikhwalithi yebhodlela Kulungile" iba isampula lebanga, indlela, umkhawulo kanye nomphumela. "Amadokhumenti aqediwe" iba uhlu lwamafayela anezikhombo. Ulimi oluthile lwenza ukungavumelani kube lula ukukuthola nokuvala kube lula ukufakazela.
Isiginesha kufanele irekhode isinqumo, hhayi ukusula umsebenzi ovuliwe
Lapho sekusondele, yonke inkinga engaxazululiwe idinga i-ID, imfuneko, umnikazi, idethi yamanqamu, ukulungiswa, indlela yokuhlola kabusha kanye nesimo sokugcina. Isithembiso somlomo asivalwa. Futhi akukho isiginesha embikweni ofihla okuhlukile ku-imeyili.
Yonke imibandela edingekayo inobufakazi obamukelekayo futhi ayikho into evuliwe evimba ukuthunyelwa.
Izinto ezivuliwe ezinesibopho zinabanikazi, izinsuku, ubufakazi bokuvalwa kanye nesiphathimandla esibhaliwe sokuthunyelwa kwempahla.
Umphumela odingekayo ungaphezu komkhawulo wawo, awukho, noma awukwazi ukuboshelwa ekucushweni okuhloliwe.
Amagunya okuthumela angaphansi kwenkontileka, hhayi kulesi sihloko. Umsebenzi wombiko uwukwenza isisekelo sibonakale. Uma ithimba likhetha ukudlula okunemibandela, irekhodi kufanele libonise ukuthi ubani owamukele ingozi eyinsalela nokuthi into ngayinye izovala kanjani.
I-FAT ivala umbuzo wemboni, hhayi umbuzo wesayithi
Ukuhlolwa kwasefekthri akukwazi ukuqinisekisa isisekelo sokugcina somthengi, ikhwalithi yamandla, iluphu yokupholisa yezitshalo, isistimu yomoya ocindezelwe, ukuhlanganiswa kokugada, ukuhanjiswa kwezinto ezibonakalayo, ulayini ongezansi noma inqubo yokusebenza yendawo. Leyo mibandela ingeyokuhlola ukufakwa nokwamukelwa kwesayithi, ngokuvamile okubizwa nge-SAT.
Phatha ubufakazi be-FAT phambili. Iresiphi eyamukelwe, ukubuyekezwa kwemidwebo, amasampula omazisi, irekhodi le-alamu kanye nesimo sohlu lwe-punch senza isisekelo sokusebenza. Qhathanisa izinsiza zesayithi nezimo zefekthri ezirekhodiwe; I-Kinggle'sumhlahlandlela wezidingo zomshini wokubumba womshini wokubumbaichaza ukuthi kungani ingcindezi iyodwa ingachazi umoya, amanzi noma amandla kagesi. Iumhlahlandlela wokuvikela wokulondolozaingakwazi ke ukuguqula isimo sokunikezela sibe ukuhlola okujwayelekile.
Thumela ubufakazi kafushane ngaphambi kosuku lofakazi
Ukuze uthole ukuhlolwa kokugijima kwemishini ewusizo, thumela i-Kinggle umdwebo webhodlela kanye nokubukezwa, umhlinzeki we-resin kanye nebanga, imininingwane yesikhunta neyokufa, ukuhlolwa kwengxenye eqediwe, incazelo yokuphumayo, izimo ezidingekayo zokugijima, uhlu lwemibhalo kanye negunya lofakazi. Ithimba lephrojekthi lingakwazi ukuvumelanisa isilingo somshini nesinqumo somkhiqizo okufanele usenze.
Xoxa nge-FAT yakho ne-KinggleZonke izinkambu ezikubakaki kanye nombiko wokuvula izifanekiso noma izibonelo zokufundisa ezakhiwe. Akuwona amarekhodi ekhasimende, imikhawulo yenkontileka noma imiphumela yokusebenza kwe-Kinggle.
Umshini: I-KGB5Dakuwona ubunikazi bokwakha
Igama eliyimodeli libeka okokusebenza emndenini. Ayibonisi ukuthi iyiphi i-serial build ehloliwe noma yiziphi izinketho, inguqulo yokulawula, izixhumanisi zamathuluzi kanye namadivayisi awela phansi abekhona. Uchwepheshe wesikhathi esizayo kufanele akwazi ukufanisa umbiko nomshini ophathekayo kanye nokucushwa oku-oda.
Qala nge-nameplate yomshini kanye nohlu lokwakha olugunyaziwe. Rekhoda ubunikazi be-serial, isisekelo sikagesi, ukulungiswa kwe-extruder nekhanda, iyunithi yokubopha, ukuhlelwa kwesiteshi, okufakiwe okufakiwe, isofthiwe noma ukubuyekezwa kweresiphi kanye nenkomba yokudweba. Izithombe ezihlonza amapuleti nemihlangano. Uma ikhotheshini ihlanganisa idivayisi yokukhipha okuzenzakalelayo noma ecisha ukukhanya kodwa i-FAT ingayifaki, yenza lowo mngcele ubonakale.
Ubunikazi bokucushwa buqinisekisiwe ngokumelene nencazelo yokuthenga [idokhumenti nokubuyekezwa]. Okuhlukile kufakwe ohlwini lwezinto ze-punch [ID]. Izithombe [izinkomba zefayela] zibonisa i-nameplate ehloliwe, ama-assemblies amakhulu kanye nezinto zokusebenza ezifakiwe ezansi nomfula.
Izinkambu ezingenalutho zenziwe ngamabomu. Isifanekiso sombiko akufanele neze sisungule ubunikazi befayela lephrojekthi.