Ukunakekela okuvikelayo kusebenza lapho ifekthri ihlanganisa ukuhlola, izilinganiso, ukuhlanza, ukuthambisa, ukulinganisa, ukushintshwa okuhleliwe namarekhodi amaphutha acacile. Uhlu lokuhlola kufanele luveze ushintsho kusenesikhathi, hhayi nje ukuqoqa amasiginesha.
Ukuphepha kuza ngaphambi kohlu lokuhlola
Umshini wokubumba iblow ungaqukatha ugesi, i-hydraulic, i-pneumatic, i-thermal, amandla adonsela phansi kanye namandla emishini ngemva kokuma kokukhiqiza. Ukucindezela okugciniwe, umshini ophakanyisiwe, ikhanda elishisayo, noma isekethe ye-heater enamandla ingahlala iyingozi ngisho nalapho i-HMI ibonisa "imanual" noma "stop."
Ungalokothi uphathe lesi sihloko njengokumiselela imanuwali yomshini, umdwebo kagesi, i-hydraulic schematic, umthetho wendawo, ukuhlola ubungozi, noma ukwahlulela kokulungisa okuqeqeshiwe.
Setha imvamisa kusuka engcupheni, umjikelezo wemisebenzi kanye nobufakazi
“Nsuku zonke, masonto onke, nyanga zonke kanye nekota” kuyindlela ewusizo yokuhlela umsebenzi, kodwa akusona isikhawu senkonzo yomhlaba wonke. Umshini osebenzisa izinto ezilimazayo ubusuku nemini udinga ukunakwa okuhlukile kusukela kulowo osebenzisa i-HDPE ehlanzekile ngesikhathi esisodwa.
Qala ngemanuwali yokulungisa enikeziwe. Bese ulungisa usebenzisa amahora okusebenza, i-resin nezithasiselo, uthuli oluzungezile nezinga lokushisa, ukuhlaziya uwoyela, izinkomba zokuhlunga, ikhwalithi yamanzi, umlando wokuvuza, imvamisa ye-alamu, amathrendi engxenye yekhwalithi nokuhlolwa kwangaphambilini. I-Kinggle yamanjeikhasi langemuva kokuthengisaichaza uhlelo lokulungisa lwezinyanga ezintathu; iphakethe eliqondile lomsebenzi kusafanele kuvunyelwane ngalo ngomshini ofakiwe.
| Isendlalelo sokuhlela | Inhloso | Ubufakazi obujwayelekile |
|---|---|---|
| Ishifu ngalinye / ukubukwa kwenjwayelo | Thola izinguquko ezibonakalayo noma ezizwakalayo ngaphambi kokuthi ukukhiqizwa kuthinteke | Ukuhlola ukuvuza, amazinga okushisa, izingcindezi, imisindo, onogada, ama-alamu, ingxenye yethrendi |
| Isikhawu esifushane esihleliwe | Hlanza, hlola futhi ugcobe izindawo okufinyeleleka kuzo | Izinkomba zokuhlunga, amasekhethi amanzi, izinsimbi, amapayipi, izintambo, amarekhodi okugcoba |
| Umsebenzi osekelwe esimweni | Phendula ekuwohlokeni okulinganiselwe | Ukuhlaziya uwoyela, inkambiso yezinga lokushisa, ukuncipha kwengcindezi, ukuphindaphinda, ukudlidliza noma inkambiso yamanje |
| Ukuvala shaqa okuhleliwe | Izingxenye zokufinyelela ezingenakuhlolwa ngokuphephile phakathi nokukhiqiza | Amathuluzi, amasekhethi okushisa, ikhabethe, amavalvu, amasilinda, ukuqondanisa, izingxenye zokugqoka |
| Ukuqinisekiswa kwangemuva kokulungisa | Fakazela ukuthi umsebenzi wokulungisa ubuyiselwe ngaphandle kokudala elinye iphutha | Ukuhlola okwenziwa mathupha, ama-alamu, umjikelezo owomile, ukugijima komkhiqizo kanye nomphumela wokwamukelwa okulinganiselwe |
Uhlu lokuhlola umshini wokubumba igalelo elivamile
Ukuphepha kanye nesimo somshini
- Hlola onogada, iminyango, izikhiye, izitobhi zezimo eziphuthumayo kanye nemishini yokuxwayisa ngokuya ngenqubo yokuhlola egunyaziwe.
- Bheka izinto ezixegayo, izinyathelo ezilimele, ukufinyelela okuvinjiwe, izintambo eziveziwe, amapayipi agugile kanye nokuxhumana nezingxenye ezihambayo noma ezishisayo.
- Hlola umlando we-alamu ngaphambi kokusula imilayezo. Rekhoda ama-alamu avelayo kanye nesinyathelo somjikelezo lapho zenzeka khona.
Uhlelo lweHydraulic
- Hlola izinga likawoyela, izinga lokushisa, umbala, iphunga, ukuvuza kanye nesimo sokuhlunga ngaphandle kokuvula isistimu enengcindezi.
- Bheka ukuhuzuka kwepayipi, izinto zokufakwa ezilimele, ukuvuza kwesilinda nokunyakaza okungajwayelekile.
- Qhathanisa ingcindezi, izinga lokushisa nokuziphatha komjikelezo nesisekelo esamukelekayo.
- Gcina uwoyela uhlanzekile lapho ugcwalisa noma ushintsha izingxenye. Sebenzisa uwoyela oshiwo kanye nendlela yokuhlunga.
Isistimu ye-pneumatic ne-blow-air
- Qinisekisa ingcindezi emshinini ngaphansi kwesidingo sokukhiqiza, hhayi ku-compressor kuphela.
- Khipha futhi uhlole okokusebenza komoya ngokuya ngemibhalo yawo.
- Lalela ukuvuza futhi uhlole amashubhu, amavalvu, amasilinda kanye nokunyakaza kwe-blow-pin.
- Phenya ukwehla kwengcindezi ngaphambi kokunxephezela isikhathi eside sokushaywa.
Amasekhethi amanzi okupholisa
- Rekhoda ukunikezwa kanye nezinga lokushisa lokubuyisela kanye nokucindezela ekukhiqizeni okuzinzile.
- Hlola amapayipi, ama-multifolds, izinkomba zokugeleza, izihlungi, ukuxhunywa kwesikhunta nesipholile sikawoyela.
- Hlola isikali, ukugqwala, ukungcola, ukujiya kanye namasekhethi avinjiwe.
- Qhathanisa ukupholisa ingxenye kanye nezinga lokushisa likawoyela nesisekelo esivamile.
Extruder, heater kanye die ikhanda
- Qhathanisa amanani okusetha izinga lokushisa namanani angempela nesimo sokuphumayo.
- Hlola amabhendi e-heater, izintambo ze-thermocouple, ukusebenza kwabalandeli kanye nesimo sokuvala esibonakalayo uma ufinyeleleka ngokuphephile.
- Buka i-extrusion engazinzile, ukungcola, umthwalo wemoto ongajwayelekile, ukuvuza kwempahla noma ukushintsha ukuziphatha kwesonto.
- Landela inqubo yokuvala shaqa nokuhlanza egunyaziwe; ungashayi amathuluzi anembayo noma wethule amathuluzi angagunyaziwe.
I-clamping, isikhunta kanye ne-parison tooling
- Hlola amapuleti, ama-tie rods noma indlela yokubopha, izinto zokubopha isikhunta, izikhonkwane, ama-bushings kanye nezindawo zokuthambisa.
- Hlola ukuqondanisa kwesikhunta, isimo sokuncinza, izintuba, izixhumo zokupholisa kanye nephethini ye-flash.
- Landelela i-die centering kanye nokuphindaphinda kokuqina kodonga. Sebenzisa i-umhlahlandlela wokulawula isontoukuhlukanisa izindaba zephrofayili nezimbangela zemishini.
Uhlelo lukagesi nokulawula
- Gcina amakhabethe evaliwe, ehlanzekile futhi epholile njengoba kucacisiwe. Hlola kuphela ngaphansi kwenqubo edingekayo yokuphepha kukagesi.
- Buyekeza idrayivu nama-alamu e-PLC, isimo sefeni noma sokuhlunga, ubufakazi bedivayisi exegayo kanye nokushisa okungavamile noma iphunga.
- Hlola ukukhwezwa kwenzwa, okuqondiwe, izixhumi nemizila yekhebula.
- Yenza ikhophi yasenqolobaneni yezindlela zokupheka ezigunyaziwe namafayela esilawuli ngemva kwezinguquko ezibhaliwe.
Sebenzisa ukuvalwa okuhleliwe komsebenzi amasheke okukhiqiza angeke akwazi ukuwuvala
Ukuvalwa okuhleliwe yisikhathi sokuhlola izindawo ezigadiwe, ukuqinisekisa izixhumi, izishintshisi zokushisa ezihlanzekile, ukuhlola izihlungi, ukuhlola ukuxhunywa kukagesi ngaphansi kwenqubo efanele, izindawo zokuthambisa zesevisi, ukuhlola ukuguga kwamathuluzi, ukuqinisekisa ukulinganiswa kwezinzwa, nokushintsha izingxenye ngokusekelwe esimweni noma isikhawu esivunyelwe.
Umsebenzi weqembu ngokufinyelela kanye nesimo samandla. Uma imisebenzi eminingana idinga ukukhishwa okufanayo konogada noma inkundla, ihlanganise ngaphansi kwephakheji lomsebenzi owodwa olawulwayo. Rekhoda zonke izingxenye ezisusiwe, i-jumper yesikhashana, inzwa enqanyuliwe kanye nepharamitha eshintshiwe ukuze ukubuyisela kuqedwe.
Ngemva komsebenzi, hlola indawo, buyisela onogada, akhawunti ngamathuluzi, qinisekisa ukususwa kwedivayisi yodwa ngaphansi kwenqubo, futhi wazise izisebenzi ezithintekile. Qala ngokuhlola okulawulwayo okwenziwa ngesandla. Bese ubheka umjikelezo owomile uma kufanele, olandelwa ukuqhutshwa komkhiqizo okugadwayo.
Ukubuka kwefekthri: rekhoda amanani abonisa ushintsho
“Kuhloliwe—KULUNGILE” kunevelu yokuxilonga elinganiselwe. Amarekhodi awusizo aqukethe inombolo, ukubonwa, indawo noma umbandela ocacile wokudlula/ukwehluleka. Izibonelo zifaka izinga lokushisa likawoyela ekukhiqizeni okuzinzile, ukunikezwa kwamanzi nezinga lokushisa elibuyayo, ukucindezela komoya ongenisa umshini ngesikhathi sokufutha, ukubala kwe-alamu okuphindaphindayo, ingxenye yesisindo, isikhathi somjikelezo, indawo encane yodonga nesimo senkomba yesihlungi.
Xhuma amarekhodi okugcinwa kanye nekhwalithi. Ukwenyuka kancane kwezinga lokushisa likawoyela kungase kubonakale eduze kwesikhathi eside somjikelezo. I-Die-center drift ingase ibonakale eceleni koshintsho lokuqina kodonga oluhlangothini olulodwa. Ama-alamu okushisa aphindaphindiwe angase avele ngaphambi kokuba isifunda se-heater sihluleke ngokuphelele. II-HMI kanye nomhlahlandlela we-alamuichaza indlela yokulondoloza umkhondo wokuqala owusizo.
Yakha uhlelo lwezingxenye ezisele kusuka engozini yesikhathi sokuphumula
Hlela izingxenye ngomphumela wokuhluleka, isikhathi sokushintshwa, isikhathi sokuhola somhlinzeki, impilo yeshalofu, izidingo zesitoreji kanye nokuthi ingabe ukushintshwa kudinga ukugunyazwa kobunjiniyela. Inzwa eshibhile ingamisa umugqa; ingxenye enkulu ingase ibize kodwa ibikezelwe futhi isebenze.
Gcina inombolo yesiriyeli yomshini, imidwebo, izipele zesilawuli kanye nengxenye eqondile yokuhlonza ngerekhodi eliyisipele. Gcina izigxivizo, izinto zikagesi, izifudumezi, izinzwa, izihlungi nezinto zokugcoba ngaphansi kwezimo ezifanele. Ungacabangi ukuthi i-valve ebukekayo, idrayivu noma inzwa inomsebenzi ofanayo, ukulinganisa noma ukumisa.
Uma ucela ukusekelwa, thumela umazisi womshini, ilebula yengxenye, umlando we-alamu, izithombe, izilinganiso nokulandelana komcimbi. Sebenzisa i-Kinggle'sifomu lokuxhumanangosizo oluqondene nomshini.
Imibuzo ejwayelekile ukubuzwa
Kufanele ugcinwe kangaki umshini wokubumba?
Sebenzisa imanuwali yomshini njengesisekelo, bese ulungisa uhlelo lwamahora okusebenza, impahla, indawo ezungezile, isimo sikawoyela namanzi, umlando we-alamu, ukuguga okulinganiselwe nobungozi bokukhiqiza.
Yini okufanele opharetha bahlole ngaso sonke isikhathi?
Abasebenzisi kufanele balandele uhlu lokuhlola olugunyaziwe lonogada, ukuvuza, amazinga okushisa, izingcindezi, ukupholisa, isimo sokuthambisa, umsindo ongajwayelekile noma ukunyakaza, ama-alamu namathrendi ekhwalithi yomkhiqizo.
Ingabe ukulungiswa kungenziwa lapho i-HMI ikumodi yokuma?
Imodi yokumisa iyodwa ayikona ukuhlukaniswa kwamandla. Faka inqubo yokulawula amandla emshinini othile ngaphambi kokusevisa noma ukungena endaweni eyingozi.
Imaphi amarekhodi okugcinwa awusizo kakhulu?
Ubunikazi bomshini, amahora okusebenza, amazinga okushisa alinganisiwe nezingcindezi, umlando we-alamu, isimo esibonwayo, amathrendi engxenye yekhwalithi, umsebenzi owenziwe, izingxenye ezishintshiwe kanye nokuqinisekiswa kwangemva kokulungisa amarekhodi awusizo.
Kungani ama-alamu afanayo ebuya ngemva kokusetha kabusha?
Ukusetha kabusha kusula umlayezo kodwa akulungisi imbangela. Rekhoda i-alamu yokuqala, isinyathelo somjikelezo nokokufaka okufanelekile, bese uhlola inqubo ehlobene, inzwa, i-actuator, insiza noma isimo sokulandelana.
